The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
Line blind valve is a kind of gate valve that cuts off gas medium manually, electrically or pneumatically or hydraulically. It is generally divided into electric blind valve, hydraulic blind valve, closed plug valve and electric open blind valve.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationProduct Description
High temperature cam-slide is a special type of line blind valve, which differs significantly from the regular blind flange valve in its high-temperature resistance capability. Regular line blind valves are typically suitable for media with temperatures between 0°C and 200°C, while high temperature cam-slide line blind valve can withstand usage in high-temperature environments, usually suitable for situations where the temperature is above 200°C and can even withstand temperatures as high as 800°C.
Features
1. It is able to withstand the use in high temperature environments, typically suitable for applications with temperatures higher than 200℃, and can even withstand temperatures as high as 800℃.
2. It features a compact design, allowing it to be used in space-constrained environments.
3. The operation is simple and convenient, requiring only a handle to complete the switch.
4. The valve body is typically made of stainless steel or other corrosion-resistant materials, making it suitable for use in harsh chemical environments.
5. It has good sealing performance, effectively preventing medium leakage.
Technical Drawing
Line Blind Valves Technical Specifications
|
Description |
Standard |
|
Nominal Diameters |
1/2” (DN15) to 24” (DN600) |
|
Temperature Range |
-20°C to 816°C (14°F - 1500°F) |
|
Pressure Rating |
ASME Class 150 to 600 or higher on request |
|
Actuation Method |
Manual, Pnuematic, Hydraulic, Electric |
|
Materials |
Body: HT Carbon or Stainless Steel Plate: Stainless Steel Bellows: Stainless Steel |
Line Blind Valves Engineering Standards
|
ASME Standard |
Description |
|
B16.5 |
Pipe flanges and flanged fittings |
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B16.34 |
Valves - flanged, threaded and welding end |
|
B31.1 |
Power piping |
|
ASME B&PV Code |
Description (Boiler & Pressure Vessel Code) |
|
Section II |
Material |
|
Section VIII |
Rules for Construction of Pressure Vessels |
|
Section IX |
Welding and Brazing Qualifications |
|
API Standard |
Description |
|
API 598 |
Valve inspection and testing |
|
API 2217 |
Guidelines for confined space work in the Petroleum Industry |
|
Others |
Description |
|
ISO 9001 |
Quality management system |
|
NACE MR0175 |
Sulfide stress cracking and stress corrosion |
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Line blind valve (eyeglass valve) is a kind of gate valve that cuts off gas medium manually, electrically or pneumatically or hydraulically. It is generally divided into electric blind valve, hydraulic blind valve, closed plug valve and electric open blind valve.
Line blinds are utilized in pipeline systems when there is a need for either complete closure or unimpeded flow transition without a significant drop in pressure. The THD (Through-Hole Design) enables swift and seamless adjustments in position. The THD-slide variant boasts a multi-bolt configuration, making it easier to operate with reduced face-to-face dimensions. The inclusion of extra body bolts renders this style particularly well-suited for high-pressure applications.
DN80 PN40 globe valve is made according to BS EN 13709 standard. The valve body is made of EN 10213 1.0619. It has the structural characteristics of bolted cover and straight through type. Its connection mode is EN1092-1 B. And it has hand wheel operation mode.
API 6D ball valve is designed with trunnion mounted ball and full bore structure. The flanged ball valve has 300LB design pressure and 8 inch nominal size with gearbox operation mode, conforming to NACE MR0175 requirement. Quick Detail Type Ball Valve Size 8” Pressure 300LB Construction Two-Piece Body, Full Bore, Trunnion Ball Connection RF Flange Operation Mode Gearbox Body Material A216 WCB Trim Material Ball/Stem F6a, Seat RPTFE Design & Manufacture API 6D Pressure & Temp Code ASME B16.34 End to End ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium Oil, Water, Gas Dervos Packing Painting Test & Report Pressure Testing & Dimension Checking
6" 150LB strainer is made according to ASME B16.34 standard. The valve body is made of ASTM A352 LCB. It has the structural characteristics of Y-shaped and bolt cover. Its connection mode is RF.
With outside screw and yoke, handwheel operation, NPT, the forged steel globe valve is made of A105 and designed as per BS5352.
The 8 inch lubricated plug valve features in inverted and pressure balanced type structure. The flanged metal seated plug valve is suited for natural gas application. Quick Detail Type Plug Valve Size 8'' Design Pressure 300LB Construction Lubricated Type, Inverted Type, Pressure Balanced Type, Metal Seated Connection Type Flanged Connection Operation Gear Operated Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material WCC Temperature Range -29℃~+425℃ Application Water, Oil, Gas Dimension Class Size 1 1/2 2 2 1/2 3 4 6 8 10 12 300 B 191 216 241 283 305 403 419 457 502 C 156 165 191 210 254 318 381 445 521 D 20.6 22.2 25.4 28.3 31.8 36.5 41.3 47.6 50.8 E 169 178 219 235 362 F 106 118 143 165 187 248 300 392 O 73 92.1 105 127 157 216 270 324 381 Weight(RF) 16 21 38 60 101 192 281 508 Related Knowledge What is a plug valve? Plug valve is a quater-turn valve whose plug rotates around the centerline of valve body to realize on-off function. The plug valve is used for cutting off, distributing and changing the flow directoin. Currently, plug valves are mainly applicable for small size, normal temperature, and low pressure conditions. The advantages of plug valve are shown below: -Quick opening and closing the valve -Small fluid resistance -Reliable leak-tight service -Available inline maintenance
Designed with 800 LB sw end, the 2 inch globe valve features in plug disc, bolted bonnet, and y type structure. The handwheel operated globe valve is made of forged steel body and stainless steel trim. Quick Detail Type Globe Valve Size 2'' Pressure ANSI 800 Structure Y Type, Y Pattern, Bolted Bonnet ConnectionType SW Operation Handwheel Operated Design Code API 602 Face to Face ASME B16.10 Connection Standard ASME B16.11 Pressure & Temperature ASME B16.34 Test & Inspection Standard API 598 Body Material ASTM A105 ApplicableTemperature -29℃~+425℃ Application Water, Oil, Gas Related Knowledge What is the main reason to use Y-pattern globe valve? A Y type globe is designed with 45° between seat and stem. In other words, the flow will remain straight linear from inlet to outlet ports.Compared to staight pattern globe valve, the y pattern globe valve reduce the flow resistance and pressure drop. This kind of y pattern globe valve is well suited for high pressures and severe application. FAQ 1. How long have you been in business and how long have you producing valves? We have been in valve exporting industry for more than 10 years since foundation in 2008. Our business has expanded tremendously to five continents all around the world. 2. What are your main products and their advantages? Our main products include gate, globe, check, ball, butterfly, plug valves and strainers, available in different materials, sizes and pressure, which are widely used in various industries. 3. Does Xiamen Dervos Valves Industry Co., Ltd. make products for other companies? Yes, of course. We have a reference list with customer information like country, product type, order volume and some even with project names.
The top entry full port ball valve with drain, vent and sealant injection is designed as per API 6D. The high pressure ball valve has Class 900 raised face flange and gearbox. Quick Detail Type Ball Valve Size 16" Pressure ANSI 900 Construction 1 Piece Body, Top Entry, Bolted Bonnet Connection Flanged End Operation Mode Gearbox Body Material A216 WCB Design & Manufacture API 6D Pressure & Temp Code ASME B16.34 End to End ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium Oil, Water, Gas Related Knowledge What is a top entry ball valve and its advantage? A top entry ball valve is the valve which we assemble from the top side. It has a one single piece body. The less thread connection on the valve body means less weight and leakage paths. Plus, we could have access to the ball part without removing it from the pipeline. The top entry ball valves are often used in the pipeline with less maintenance for internal parts. Inspection Reports For each order, Dervos will provide inspection reports to show you the whole inspection process and results. Plus, we will provide material report to let you know that the material we provide is as per standards.
The 3 way plug valve is made of WCB body and stainless steel trim as per API 599. The plug valve that could connect any two ports together is applicable for natural gas service, water, oil and so on. Quick Detail Type Plug Valve Size 4'' DesignPressure 150LB Construction Three Way Type Plug Valve ConnectionType Flange Connection Operation Lever/Wrench Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TemperatureRange -29℃~+425℃ Application WOG Related Knowledge What are types of plug valves? Lubricated Plug Valve The plug gets lubricated by injecting sealant through injection fitting. The lubricant make sure the smooth movement and prevent the corrosion of plug. Usually, the seat of lubricated plug valve is metal, thus they can withstand higher temperature, available in larger size and higher pressure. Non-Lubricated Plug Valve A non-metallic sleeve or liner is installed in the body cavity of the plug valve. This sleeve reduce the fricion beween plug and body. Meanwhile it prevents the corrosion of plug. Due to non-metallice sleeve, the non-lubricated plug valve cannot be used in high temperature condition. Multiway Plug Valve The multiway plug valve is used for diverting flow in transfer lines. The multiway plug valves we often see are 3 way plug valve or 4 way plug valve. Dervos Packaging Based on sufficient experience, we have developed complete packing specifications and procedures to ensure clear and safe transportation so that you can receive good and sound products. And this is also an important factor that we earn good reputation from our customers.
2" 300LB change over valve is made according to ASME B16.34 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of plug cover, the overall internal material is F316L. Its connection mode is RF. And it has Handwheel operation mode.
The cast steel globe valve is designed as per BS1873. With Body Bonnet, outside screw and yoke, handwheel, the 8 inch valve, the valve is suitable for common work condition.
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