16" x 12" 600LB trunnion mounted ball valve is made according to API6D standard. The valve body is made of A105. It has the structural characteristics of split type, side mounted, fixed ball, reduced diameter. Its connection mode is RF. And it has pneumatic operation mode.
16" 150LB double eccentric butterfly valve twins are made according to API 609 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of high performance and dual eccentricity. Two valves share one worm gear head. Its connection mode is wafer. And it has turbine operation mode.
1" 300LB steam trap valve is made according to GB/T22654-2008 standard. The valve body is made of LF2 CL1. It has the structural characteristics of thermodynamic type. Its connection mode is RF.
2" 300LB change over valve is made according to ASME B16.34 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of plug cover, the overall internal material is F316L. Its connection mode is RF. And it has Handwheel operation mode.
12" 1500LB cast steel slab gate valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of body cover bolt, full flow, cleanable pipe, anti-fire design. Its connection mode is RTJ. And it has gearbox operation mode.
DN200 PN16 angle bellows sealed globe valve is made according to BS EN 13709 standard. The valve body is made of EN 10213 1.4408. It has the structural characteristics of body cover bolt, exposed pole bracket, angle type, bellow seal. Its connection mode is RF. And it has hand wheel operation mode.
DN300 PN63 ball valve is made according to API 6D standard. The valve body is made of ASTM A105. It has the structural characteristics of fixed ball, full bore, anti-fire, anti-static, and anti-flying valve stem. Its connection mode is EN1092-1 D. And it has worm wheel operation mode.
16" 900LB ball valve is made according to API 6D standard. The valve body is made of A350 LF2. It has the structural characteristics of fully welded, fixed ball and full bore. Its connection mode is BW. And it has turbine operation mode.
Introduction Precise media control is critical in pharmaceutical manufacturing, particularly in purified water systems, clean steam lines, CIP/SIP processes, and dosing applications where flow instability can affect batch consistency and validation results. In these environments, selecting the best angle globe valves for precise flow control in pharmaceutical manufacturing is not only a matter of throttling accuracy, but also material compliance, cleanability, and long-term sealing reliability. Unlike standard straight-pattern globe valves, angle globe valves reduce piping turns by combining directional change and flow regulation in a single body design. This configuration is commonly specified in skid-mounted pharmaceutical systems where compact layouts and drainability are required. Angle Globe Valve Overview An angle globe valve operates with a 90-degree body configuration, allowing the process media to change direction while passing through the valve seat area. The valve plug movement provides accurate throttling capability, making it suitable for low-flow adjustment and stable pressure reduction. In pharmaceutical plants, angle globe valves are often installed in: ● WFI (Water for Injection) circulation loops ● Clean steam distribution systems ● CIP return lines ● Bioprocess skids ● Sterile chemical dosing systems For sanitary applications, forged stainless steel bodies such as ASTM A182 F316L or CF3M are preferred due to corrosion resistance and low ferrite content. Electropolished internal surfaces and low Ra finishes are frequently specified to minimize bacterial retention. Where pressure containment is required, valve design standards such as American Petroleum Institute API 602 and ASME ASME B16.34 are commonly referenced for forged compact valves and pressure-temperature ratings. Key Selection Considerations for Pharmaceutical Angle Globe Valves Pressure Class and System Conditions Most pharmaceutical utility systems operate within Class 150 or Class 300 pressure ranges, although high-pressure clean steam systems may require Class 600 valves. The selected pressure class should consider: ● operating pressure ● steam cycling conditions ● thermal shock during SIP procedures ● actuator shutoff force Undersized pressure ratings can lead to seat deformation and stem leakage after repeated thermal cycling. Temperature Resistance Steam sterilization systems can exceed 180°C during SIP operations. Standard PTFE soft seats may deform under prolonged exposure, especially in throttling conditions. For elevated temperatures, engineers often specify: ● metal-seated trim ● reinforced PTFE ● PEEK seat materials ● bellows-sealed bonnet designs Bellows seals are particularly valuable in pharmaceutical proce...
A Line Blind Valve(also referred to as a spade/blind plate isolation device) is a mechanical device used to achieve positive isolation in pipeline systems. It is widely applied in oil, gas, petrochemical, refining, and maintenance isolation systems. Its primary function is not flow regulation, but to ensure zero fluid passage during maintenance conditions. However, improper installation or operation can lead to leakage, seal failure, flange distortion, and even safety risks. The following sections summarize common installation mistakes based on engineering logic, along with their consequences. 1. Failure to Confirm Complete Depressurization Before Installation If residual pressure remains in the pipeline, inserting or switching the blind plate may cause mechanical impact or damage to sealing surfaces. If Line Blind Valve operation is performed without full depressurization, it may result in: ● Scoring or deformation of sealing faces ● Abnormally high operating torque ● Incomplete insertion of the blind plate ● In extreme cases, fluid release risk Therefore, the standard procedure requires: full depressurization, complete venting of residual media, and confirmation of zero-pressure conditions before isolation operation. 2. Installing Line Blind Valve with Poor Flange Alignment Line Blind Valve systems depend on accurate flange alignment. If flange misalignment or eccentricity exists: ● Uneven loading on the blind plate ● Localized sealing stress concentration ● Permanent leakage paths after operation ● Sticking or jamming of the operating mechanism If significant misalignment is present, the Line Blind Valve should not be forced into installation. Pipe supports or alignment conditions must be corrected first. 3. Neglecting Sealing Surface Cleanliness Line Blind Valve sealing performance typically relies on metal-to-metal sealing or soft sealing structures. If sealing surfaces contain: ● Weld slag ● Rust ● Debris or particles ● Residual gasket material Then effective sealing cannot be achieved even if the design torque is applied. From an engineering perspective: if the sealing surface is not clean, micro-leakage is inevitable. 4. Incorrect Orientation of the Blind Plate Some Line Blind Valve designs have specific flow direction or installation orientation requirements. If installed in the wrong direction: ● Incomplete insertion of the blind plate ● Incorrect sealing load direction ● Insufficient actuator travel ● Failure of mechanical locking Installation must strictly follow manufacturer markings (flow arrow or structural orientation), not field experience assumptions. 5. Improper Torque Control During Operation Line Blind Valve systems typically r...
ISO 15761 is a standard for small-bore steel valves used in the oil and gas industry, covering sizes from DN 15 to DN 100 and pressure classes from Class 150 to Class 2500. It applies to gate valves, globe valves, and check valves. These valves are not produced in a single step, but through a sequential manufacturing chain. The quality of each stage directly affects the next. Understanding this chain helps identify critical issues more efficiently during valve selection, compliance review, and supplier evaluation. Complete Manufacturing Process Step 1: Material Selection Material determines the applicable service conditions and is the starting point of the entire process. Common materials under ISO 15761 include: ● Carbon steel for general oil and gas service ● Low-temperature carbon steel for cryogenic or low-temperature conditions (e.g., LNG applications) ● Stainless steel for corrosive media If the service contains hydrogen sulfide (H₂S), materials must also comply with NACE MR0175 / ISO 15156 to prevent sulfide stress cracking. This requirement is applied independently of ISO 15761. Incorrect material selection cannot be compensated by subsequent process control. Step 2: Forging This step determines the internal quality of the valve body. Forging involves forming heated metal under pressure, resulting in a dense internal structure with a lower probability of defects. It is typically preferred for high-pressure or high-reliability applications. For Class 800 and above, forged bodies are commonly selected in engineering practice to reduce internal defect risks and improve structural reliability, although final selection depends on project specifications. Step 3: Machining After forming, precision machining is performed to meet dimensional and sealing requirements. Sealing surface machining is a critical control point. The contact surfaces between the seat and disc must undergo multiple machining and lapping processes to achieve specified flatness and surface roughness, directly affecting shut-off performance. The stem surface must also meet low roughness requirements to ensure long-term packing sealing stability. Excessive roughness accelerates packing wear and may lead to external leakage during operation. Step 4: Welding (Hardfacing of Sealing Surfaces) This process is used to enhance sealing surface performance. For wear or corrosion-resistant applications, sealing surfaces are typically overlaid with hard alloys such as Stellite to improve resistance. During welding, heat input and dilution rate must be controlled to prevent excessive mixing of the base material, which would reduce surface hardness. The hardfacing layer is usually required to meet a specified hardness range (e.g., Stellite typically ≥ HRC 35–45). This process must be performed by qualified welders, with welding procedure specifications (WPS), procedure qualification records (PQR...
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