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How Does a Plug Valve Work?
How Does a Plug Valve Work?
2024-11-08

The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...

What is a Sleeved Plug Valve?
What is a Sleeved Plug Valve?
2024-10-30

A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.

What is the Best Application for a Gate Valve?
What is the Best Application for a Gate Valve?
2024-10-24

1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.

handwheel operated globe valve
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Cast Steel A350 Globe Valve BS1873 BW 8 Inch 300LB

The cast steel globe valve is designed as per BS1873. With Body Bonnet, outside screw and yoke, handwheel, the 8 inch valve, the valve is suitable for common work condition.

  • Payment:

    30% when order confirmed, 70% before shipment
  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Shanghai, China
  • Lead Time:

    30~60 days Ex Works after order confirmation
  • Material:

    LCB
  • Method of Operation:

    Handwheel
Inquiry now
Product Detail

Quick Detail

Type

Globe Valve

Nominal Diameter

8 inch

NominalPressure

300 LB

Construction

Body Bonnet; Outside Screw&Yoke

Connection

WB

Operation

Handwheel Operated

Design & Manufacture

BS1873

End to ends dimension

ASME B16.10

Flange Dimension

ASME B16.5

Test & Inspection 

API 598

Temperature Range

-46~345℃

Body Material

ASTM A350 LCB+SS304

Disc Material

ASTM A350 LF2+SS304

Media

W.O.G. etc.

 

Technical Drawing 

handwheel operated globe valve



Related Knowledge

What is the difference between a gate valve and a globe valve?

 

Gate valves and globe valves are two of the most common valves we know. The differences beween them are:

 

1.Gate valve is used only for on-off function. But the globe valve could be used for shutting off and throttling at the same time.

2.The flow resistance of a globe valve is larger than a gate valve. Likewise, globe valves have more pressure drop than gate valves.

3.The gate valve require larger installation space than a globe valve from the perspective of opening height.

4.The gate valve sealing face suffers more abrasion than a globe valve.

5.The torque value of a globe valve is larger than a gate valve.

 

handwheel operated globe valve



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The 12 inch 150 LB cast steel globe valve is made of carbon steel WCB body and trim 8, with gearbox, RF flange, BB, and plug disc. Quick Detail Type Globe Valve Size 12'' Pressure Class 150 Construction Bolted Bonnet, Straight Pattern,Plug Disc, OS&Y Connection Flanged Connection Operation GearOperated Design Code BS 1873 Face to Face ASME B16.10 Flange Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TrimMaterial Trim 8 Temperature Range -29℃~+427℃ Application WOG Origin China Dimension Class 150 NPS in 2 2 1/2 3 4 5 6 8 10 12 DN mm 50 65 80 100 125 150 200 250 300 L-L1 (RF-BW) in 8 8-1/2 9-1/2 11-1/2 14 16 19-1/2 24-1/2 27-1/2 mm 203 216 241 292 256 406 495 622 698 L2 (RTJ) in 8-1/2 9 10 12 14-1/2 16-1/2 20 25 28 mm 216 229 254 305 368 419 508 635 711 L3 mm 102 108 121 146 178 203 248 311 349 H (OPEN) in 14-11/16 15-3/8 16-9/16 20-1/4 21-3/16 22-5/15 24-5/8 28 39 mm 373 390 421 515 538 567 626 712 990 W in 7-7/8 9-7/8 9-7/8 11-13/16 11-13/16 13-3/4 15-3/4 17-3/4 24 mm 200 250 250 300 300 350 400 450 610 WT (kg) RF 22 29 42 64 77 105 154 288 507 BW 19 25 34 49 65 82 131 249 430 Related Knowledge What is the difference between a gate valve and a globe valve? Gate valves and globe valves are two of the most common valves we know. The differences beween them are: 1.Gate valve is used only for on-off function. But the globe valve could be used for shutting off and throttling at the same time.  2.The flow resistance of a globe valve is larger than a gate valve. Likewise, globe valves have more pressure drop than gate valves. 3.The gate valve require larger installation space than a globe valve from the perspective of opening height. 4.The gate valve sealing face suffers more abrasion than a globe valve. 5.The torque value of a globe valve is larger than a gate valve. Quality Checking Quality means everything in Dervos. Quality checking team will do inspections according to standard procedure and provide reports. Our QC team will check valve quality from casting and forging, machining, pressure testing, dimension checking, painting & packing.

WCB Handwheel Globe Valve 1500LB 2 Inch
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The 2 inch 1500LB globe valve, made of ASTM216 WCB, is designed as per BS 1873. It is operated by a handwheel and is connected with pipeline by RTJ. The body and the disc of the globe valve contain 13Cr, therefore this valve enjoys a better ability to resist corrosion.   Quick Detail Type Globe Valve Nominal Diameter 2 Inch NominalPressure 1500LB Construction Bolted Bonnet Connection RTJ Operation Handwheel Design & Manufacture BS 1873 End to End  ASME B16.10 Flange End Dimension ASME B16.5 Test & Inspection  API 598 Temperature Range -29℃~+425℃ Body Material ASTM A216 WCB +13Cr Disc Material ASTM A105 WCB +13Cr Media W.O.G. Dervos Quality Checking System In Dervos, we control quality throughout the whole manufacturing process.   Casting inspection: We can find out the problem of raw material, such as shoddy casting, unqualified wall thickness, chemical composition and so on, which ensure that you will not be cheated.     Machining Inspection: On the one hand, we could ensure machining accuracy through this process. On the other hand, we could find out machining mistake as early as possible, to win more time for repairing and remaking   Final Inspection: Final inspection activities include document and QC record review, visual examination, dimension check, pressure test, painting and packing check. You don’t need to come and inspect in person and all the documents could be provided as proof. 

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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