Ball valves are widely used industrial flow control components, commonly found in applications such as water treatment, oil and gas, chemical processing, HVAC systems, and the food and pharmaceutical industries. Thanks to their compact structure, quick shut-off capability, and excellent sealing performance, ball valves play a critical role in various fluid systems. However, even the most reliable ball valve can encounter failures after prolonged operation. When a ball valve fails, it can compromise the stability of the entire system and, in severe cases, lead to media leakage or even safety incidents. Therefore, understanding the root causes of ball valve failure and implementing effective preventive measures is essential for engineers and maintenance personnel. 1. Seal Failure Cause: Seal failure in ball valves is often caused by seat wear, debris accumulation, or aging of sealing materials. This issue is especially common in high-temperature, high-pressure, or corrosive media environments. Prevention Tips: To extend the service life of the seal, choose ball valves with PTFE or metal seats that are compatible with the process media. Regularly clean the seat area and establish a replacement schedule based on the operating conditions. 2. Corrosion or Scratches on the Ball Surface Cause: When a ball valve is used with media containing acids, alkalis, high salt content, or abrasive particles, improper material selection can lead to corrosion, pitting, or surface scratches. These issues reduce sealing performance and affect smooth operation. Prevention Tips: Select stainless steel ball valves (such as 304 or 316 grades) or special alloy ball valves based on the specific media characteristics. Additionally, install a strainer or filter to minimize solid particle intrusion and protect the valve internals. 3. Stem Breakage or Seizure Cause: The valve stem, which transmits torque to the ball, may experience metal fatigue and fracture under frequent operation or excessive torque. Seizure can also occur due to bearing wear or lack of lubrication. In some low-quality ball valves, insufficient structural design margin further increases the risk of stem failure. Prevention Tips: Use ball valves with blow-out proof stem designs to enhance operational safety. Ensure that operating torque stays within the valve’s rated limits, and apply lubricant regularly to reduce friction and wear, extending service life. 4. Improper Installation or Operation Cause: Human errors such as incorrect installation direction, loose flange connections, or frequent forceful operation are major contributors to early ball valve failure. In the case of electric or pneumatic ball valves, signal control errors can also lead to misoperation or valve jamming. Prevention Tips: Always follow the manufacturer’s installation guidelines, ensure proper alignment and secure flange connections. Install limit switches and torque protection devices to safeguard...
In industrial pipeline systems, the wafer check valve plays a key role in preventing backflow and is widely used in various fluid control systems. It is favored by many engineers and designers for its compact, lightweight, and easy-to-install characteristics. In practical applications, many consider installing the wafer check valve vertically to accommodate different pipeline layouts and space requirements. So, can wafer check valves be installed vertically? If so, how can their performance and safety be ensured? This article will explore the feasibility of vertical installation of wafer check valves and share some installation guidelines and precautions. 1. Working Principle and Application Scope of Wafer Check Valves A wafer check valve is an automatically opening and closing valve primarily used to prevent backflow of fluids. The valve disc is pushed open when the fluid flows in the forward direction, and it closes by gravity or spring action when the fluid stops or reverses. Unlike traditional swing check valves, wafer check valves typically feature a more compact design, allowing them to be directly sandwiched between pipeline flanges, saving installation space. In typical pipeline systems, the most common installation method for wafer check valves is horizontal installation, as this configuration is the most stable and convenient for maintenance. However, in certain special installation environments, such as tight spaces or specific operating conditions, vertical installation can also be a viable option. 2. Can Wafer Check Valves Be Installed Vertically? In theory, vertical installation of a wafer check valve is feasible, but several important factors should be considered: · Gravity Effect on the Valve Disc The design of the wafer check valve relies on the gravity of the valve disc to close the valve. In horizontal installation, the valve disc naturally falls to ensure a proper seal. However, in a vertical installation, the valve disc may not close naturally due to gravity, especially in upward flow situations. Therefore, it is crucial to ensure that the design of the valve disc and the configuration of the spring are suitable for vertical installation, allowing the valve to close effectively without external interference. · Fluid Flow Direction The direction of fluid flow in a wafer check valve directly impacts its performance. When installed vertically, the flow direction may change, potentially leading to unstable opening or closing of the valve disc. To ensure that the valve disc closes at the right time, it is recommended to check whether the valve has a reliable anti-backflow design, ensuring it can function properly even in vertical installation. · Installation Space and Maintenance Accessibility Vertical installation of a wafer check valve may require more space, particularly if there is a need to maintain a certain distance from other equipment in the pipeline system to allow ...
A ball valve is a widely used flow control valve in industrial pipeline systems. With its simple structure, excellent sealing performance, and easy operation, it plays a crucial role across various industries. 1. Basic Functions Ball valves are rotary-type valves that control fluid flow by rotating a spherical closure element 90 degrees. Their primary functions include: (1) Shut-off and On/Off Control Provides quick opening and closing, making it suitable for pipeline systems requiring frequent operation. (2) Flow Regulation Certain specially designed ball valves allow flow adjustment to accommodate different operating conditions. (3) Bi-directional Sealing Ensures reliable sealing in both flow directions, enhancing pipeline system safety. (4) Emergency Shut-off Some ball valves are equipped with actuators for emergency shut-off, improving overall system safety. 2. Key Features Due to their unique structure and material selection, ball valves offer the following advantages: (1) Excellent Sealing Performance Utilizes soft seals (PTFE, rubber) or metal seals to ensure zero leakage. (2) High Pressure and Temperature Resistance Capable of withstanding high pressures (up to Class 2500) and extreme temperatures (some metal-seated ball valves can operate above 500°C). (3) Easy Operation Available with manual handles, gear operators, electric, or pneumatic actuators to meet various automation requirements. (4) Long Service Life Minimal friction during operation, making it suitable for frequent and long-term use. 3. Typical Applications Due to their versatility, ball valves play a critical role across various industries, including: (1) Oil & Gas Industry Used in transmission pipelines, distribution systems, and storage facilities, ball valves provide reliable control over high-pressure and high-temperature media, ensuring leak prevention and system safety. (2) Chemical & Pharmaceutical Industry Commonly employed for handling corrosive media such as acids, alkalis, and solvents. The use of corrosion-resistant materials (e.g., stainless steel, Hastelloy, PTFE lining) extends service life and enhances reliability. (3) Water Treatment & Environmental Protection In wastewater treatment, seawater desalination, and municipal water supply networks, ball valves regulate and isolate flow, ensuring stable and secure fluid transportation. (4) Power & Energy Sector Ball valves are used for precise control of steam, cooling water, and fuel flow in boiler systems, condensate recovery, and gas transmission, improving energy efficiency and operational safety. (5) Marine & Offshore Engineering Applied in offshore oil platforms and shipboard piping systems, ball valves control seawater, fuel, and ballast water while meeting stringent corrosion resistance requirements in harsh marine environments.
16" 900LB ball valve is made according to API 6D standard. The valve body is made of A350 LF2. It has the structural characteristics of fully welded, fixed ball and full bore. Its connection mode is BW. And it has turbine operation mode.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A350 LF2Method of Operation:
Turbine OperationProduct Description
|
Type |
Ball Valve |
|
Size |
16" |
|
Pressure |
900LB |
|
Connection |
BW |
|
Operation |
Turbine Operation |
|
Body Material |
A350 LF2 |
|
Design Norm |
API 6D |
|
Pressure/temperature |
ASME B16.34 |
|
Face to face |
API 6D |
|
BW END |
ASME B16.25 |
|
Test & Inspection Code |
API 6D |
|
Temperature |
-29 ~ 121°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. The valve body structure is welded as a whole, without external leakage;
2. Easy to install, long-term reliable operation.
Technical Drawing
Dimension Checking
Pressure Testing
Painting
Nameplate & Packing
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With butt weld end and gearbox, the fully welded ball valve is designed per ASME B16.34. The one piece ball valve has trunnion type ball, antistatic design and full port structure. Quick Detail Type Ball Valve Size 10" Pressure ANSI 300 Construction Trunnion Type, One Piece Body, Full Bore, Fully Welded Connection Butt Weld (BW) Operation Gearbox Body Material Forged Steel A105 Design API 6D Pressure & Temp ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.25 Inspection API 598 Temperature Range -29℃~+125℃ Media W.O.G Related Knowledge What is a fully welded ball valve? What is the benefit and advantage of a fully welded ball valve? A fully welded ball valve is welded after forging without any bolted connection on the body. Compared with flanged ball valve, it features in maximum strength at minimum weight. The design of the valve gives it advantage: -Overall small size and light weight -Fewer leak paths on the body -High machining precision of ball part -High resistance to external and internal pressure and strength Our Service Dervos customer service is one of our biggest competitive advantages. In Dervos, we provide- 1.Quotation within 24 hours or no later than 3 days This will let you meet the quotation submission deadline and enhance your working efficiency 2.Weekly status report of your order In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update 3.An 18-month warranty period A warranty certificate will issued after shipment and you will not have any concern after buying valves. 4.Solutions to complaints within 3 days Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.
The 20 inch metal seated ball valve is designed for high temperature application or application with solid particulate. The valve has welded body, RF flange connection, bare stem for actuators, belonging to trunnion mounted type. Quick Detail Type Ball Valve Size 20" Pressure ANSI 600 Construction Trunnion Type, One-Piece Body, Fully Welded, Metal to Metal Seat Connection Flanged Operation Bare Stem Body Material Forged Steel ASTM A105 Design Standard API 6D Pressure & Temp ASME B16.34 Face to Face Dimension ASME B16.10 End Connection ASME B16.5 Inspection API 598 Temperature Range -29℃~+200℃ Media Oil, Water, Gas Dimension CLASS 600 DN mm 50 65 80 100 150 200 250 300 350 400 450 500 NPS in 2 2.5 3 4 6 8 10 12 14 16 18 20 L (RF) mm 292 330 356 432 559 660 787 838 889 991 1092 1194 in 11.5 13 14 17 22 26 31 33 35 39 43 47 L1 (BW) mm 292 330 358 432 22 660 787 838 889 991 1092 1194 in 11.5 13 14 17 559 26 31 33 35 39 43 47 L2 (RTJ) mm 295 333 359 435 562 664 791 841 892 994 1095 1200 in 11.63 13.13 14.13 17.13 22.13 26.13 31.13 33.13 35 39.5 43.1 47.3 H mm 153 165 195 213 272 342 495 580 630 725 800 850 in 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 24.8 28.5 31.5 33.5 Do(W) mm 600 850 1250 1300 1500 *350 *350 *600 *600 *800 *800 *800 in 23.62 33.46 49.25 51.22 59 13.8 13.8 23.6 23.6 31.5 31.5 31.5 RF(Kg) 38 56 66 122 217 350 660 820 830 1160 1420 1650 BW(Kg) 31 51 58 117 200 327 605 790 800 1030 1305 1505 *Worm Gear or Electric actuator operated Related Knowledge When to use metal seated ball valve? The seat of a metal seated ball valve is often stellite, stainless steel, or tungsten carbide instead of soft seat material like ptfe, peek, nylon, teflon, and devlon. These metal to metal seat ball valves are especially applicable for: -Media with high temperature -Media with solid particulate for high abrasion -Media with severe condition, like high erosion and corrosion -Media with high viscosity like heavy oil Our Main Product Range Dervos main products include ball valves, butterfly valves, check valves, gate valves, globe valves, and plug valves in different materials, sizes, standards and types as per clients’ requests.
The 1 inch floating type ball valve is made of aluminum bronze C95800. The reduced bore ball valve has lever operation, RF flange, two piece type body. Quick Detail Type Ball Valve Size 1" Pressure ANSI 150 Construction Floating Ball, 2-Piece Body, Side Entry, Reduced Bore Connection Flanged End Operation Lever Operation Body Material Aluminum Bronze ASTM B148 C95800 Media W.O.G Available Modifications for Ball Valve -Nominal Pressure -Valve Size -Reduced Port & Full Port -Material of Body, Ball, Stem, Seat, Packing, Bolt and Nut -Valve Operation (Lever, Gearbox, Pneumatic or Hydraulic or Electric Actuator) -End Connection Type -Available Extended Stem -Customized Coating & Packaging -Modifications of Drain Port Dervos Packaging Good packing means good first impression. Just imagine how do you feel differently when seeing two boxes below? And you will know the reason why in Dervos we value packaging so much. In Dervos, we make sure- 1.Every valve is clean and dry. What do we do? -Clean the valve before packing -Add anti-rust oil -Add flange cover 2.No damage to valves in delivery. How do we achieve this? -Fix the valve with iron wire -Separate the valve with soft material -Layer the valve with plywood 3.Strong box and clear shipping mark
The 1 inch 2500 LB high pressure forged steel gate valve features in solid wedge, reduced port, bolted bonnet, handwheel, rising stem and female thread ( FNPT). The forged valves comply with API 602 and API 598. Quick Detail Type Gate Valve Size 1'' Pressure Class 2500 Construction BB, Rising Stem, OS&Y, Solid Wedge Connection Thread Connection Operation Handwheel Operated Body Material ASTM A105 TrimMaterial 13CR+STL Design API 602 End to End ASTM B16.10 Pressure & Temp ASTM B16.34 Connection End ASTM B1.20.1 Temperature Range -29℃~+425℃ Medium WOG Origin China Product Range Body material: Carbon Steel, Stainless Steel, Alloy Steel, Low Temperature Steel Normal diameter: 1/2’’~4’’ End connection: BW, SW, Flange, Threaded Pressure range: 150lbs~2500lbs (PN16~PN420) Operation: Handwheel, Bare Stem, With Actuators Working temperature: -46℃~ +425℃ How do we control quality during the manufacturing process? Casting Inspection: Check the appearance, wall thickness, quantity, size and original material report etc. Must repair it meet MSS SP 55 before machining if unqualified. Machining supervision: Supervise the production process and find potential problems to avoid wrong production or wrong production design by randomly visiting the factory and checking the manufacturing process.
6" 150LB y type strainer is made according to ASME B16.34 standard. The valve body is made of ASTM A351 CF8. It has the structural characteristics of Y-shaped, body cover bolted connection. Its connection mode is RF.
Made of F316, the floating ball valve is designed under the code of ASME B16.34. The valve consists of two-piece body, floating ball, lever operation, with good reliable sealing performance and small torque.
2" 1500LB wafer check valve is made according to API 594 standard. The valve body is made of A182 F316+STL 6. It has the structural characteristics of double disc, wafer type and built-in type. Its connection mode is RF.
The cast iron butterfly valve belongs to double offset type. also is soft seal butterfly valve,It owns a compact body, low torque value, and perfect sealing function, suited for water application with normal temperature range. Quick Detail Type Butterfly Valve Nominal Size DN500 Nominal Pressure PN10 Structure Double Offset, Soft Seated Connection Type Flange Type Operation Gear Operated Design Code EN 593 Face to Face EN 558 End Connection EN 1092 Test & Inspection EN 12266 Body Material Cast Iron GGG50 Temperature Range -15℃~+150℃ Application Water, Oil, Gas Dimension Checking & Pressure Testing Tag & Packing
DN50 PN40 plug valve is made according to API 599 standard. The valve body is made of A216 WCB. It has the structural characteristics of ferrule type, reduced diameter. Its connection mode is RF. And it has lever operation mode.
The 12 inch 600LB trunnion mounted ball valve has gearbox, RTJ flange, fire safe design per API 607. The 3 piece ball valve is designed per API 6D. Design Feature & Benefit 1.Small flow resistance means less pressure drop 2.Simple valve structure and light weight 3.Diversified sealing material available, from metal material TCC, satellite, stainless steel to soft material PTFE, Teflon, Nylon, Peek and etc 4.Good performance of both metallic sealing and soft sealing 5.Convenient and swift operation of the valve 6.Easy to maintain due to renewable seat ring 7.When fully opened or closed, the valve sealing face is isolated from medium corrosion. 8.Wide range of application in terms of size and pressure rating Quick Detail Type Ball Valve Size 12" Pressure Class 600 Construction Trunnion Mounted Ball, Three-Piece Type, Side Entry Connection RF Flange Operation Gear Operated Body Material ASTM A105 Design & Manufacture API 6D Pressure & Temp ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.5 Test & Inspection Code API 598 Fire Safe API 607 Temperature Range -29℃~+200℃ Medium Water, Oil and Gas Origin China Material Specification No Part Name Carbon steel to ASTM Stainless Steel to ASTM WCB LCB CF8 CF8M CF3 CF3M 1 Underplate WCB LCB CF8 CF8M CF3 CF3M 2 Underplate Bolt A193 B7 A320 L7 A193 B8 3 Trunnion A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 4 Body A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Bonnet Nut A194 2H A194 4 A194 8 6 Bonnet Bolt A193 B7 A320 L7 A193 B8 7 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 8 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE 9 Shaft Sleeve SS/graphite 10 Seat Ring RPTFE or POM 11 Ball A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 12 Seat A105/Ep.Cr or F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 13 Spring 17-17PH(inconel for NACE)Ni-cr Alloy 14 O-Ring Viton 15 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 16 Sealing Cover A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 17 O-Ring Viton 18 Gear Actuator The material is according to ASTM standard Related Knowledge What is difference between floating and trunnion ball valve? The ball part of floating ball valve is movable. Under the pressure of medium, the ball has a certain displacement and presses on the sealing surface of outlet end to ensure its tight sealing. The floating structure is suitable for ball valve with small size and low & medium pressure rating. The ball part of trunnion mounted ball valve is fixed. Under the medium pressure, the floating seat will move towards the ball to ensure the sealing. The trunnion mounted ball valve is often with larger size and higher pressure.
A three-way ball valve has three ports or openings that are connected to piping or tubing for gas or fluid flow (media) to pass through.
1" 3000PSI lubricated plug valve is made according to API6D standard. The valve body is made of A105. It has the structural characteristics of inverted pressure balance type. Its connection mode is NPT. And it has lever operation mode.
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