The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
1" 3000PSI lubricated plug valve is made according to API6D standard. The valve body is made of A105. It has the structural characteristics of inverted pressure balance type. Its connection mode is NPT. And it has lever operation mode.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A105Method of Operation:
LeverProduct Description
|
Type |
Lubricated Plug Valve |
|
Size |
1" |
|
Pressure |
3000PSI |
|
Connection |
NPT |
|
Operation |
Lever |
|
Body Material |
A105 |
|
Design Norm |
API 6D |
|
Test & Inspection Code |
API 598 |
|
Face to Face Dimension |
Plant Standard |
|
Flange Dimension |
ASME B1.20.1 |
|
Pressure-Temperature |
ASME B16.34 |
|
Fire Safe |
API 6FA |
|
Temperature |
≤ 80°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. Set pressure balance holes inside the valve to ensure that the medium pressure is balanced at both ends of the plug, reduce operating torque, and make valve opening and closing easier;
2. Due to the pressure balance design, the operating torque is small and the valve opening and closing are flexible, suitable for various operation modes such as manual, pneumatic, and electric.
Technical Drawing
Dimension Checking
Pressure Testing
Nameplate & Packing
Inspection report
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The 8 inch lubricated plug valve features in inverted and pressure balanced type structure. The flanged metal seated plug valve is suited for natural gas application. Quick Detail Type Plug Valve Size 8'' Design Pressure 300LB Construction Lubricated Type, Inverted Type, Pressure Balanced Type, Metal Seated Connection Type Flanged Connection Operation Gear Operated Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material WCC Temperature Range -29℃~+425℃ Application Water, Oil, Gas Dimension Class Size 1 1/2 2 2 1/2 3 4 6 8 10 12 300 B 191 216 241 283 305 403 419 457 502 C 156 165 191 210 254 318 381 445 521 D 20.6 22.2 25.4 28.3 31.8 36.5 41.3 47.6 50.8 E 169 178 219 235 362 F 106 118 143 165 187 248 300 392 O 73 92.1 105 127 157 216 270 324 381 Weight(RF) 16 21 38 60 101 192 281 508 Related Knowledge What is a plug valve? Plug valve is a quater-turn valve whose plug rotates around the centerline of valve body to realize on-off function. The plug valve is used for cutting off, distributing and changing the flow directoin. Currently, plug valves are mainly applicable for small size, normal temperature, and low pressure conditions. The advantages of plug valve are shown below: -Quick opening and closing the valve -Small fluid resistance -Reliable leak-tight service -Available inline maintenance
Inverted Pressure Balanced Lubricated Plug Valve is 2 inch and WCB body with metal seated. Apply to temperature lower than 80℃. Quick Detail Type Plug Valve Size 2” DesignPressure 150LB Construction Lubricated Type Plug Valve Connection Type Flange Connection Operation Lever/Wrench Design Code API6D Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API6D Body Material A216 WCB Temperature Range <80℃ Application WOG
The inverted pressure balanced lubricated plug valve is 2inch and 150 LB. Manufactured as per API6D, the valve is capable in manifolds and production services of oil fields, asphalt plants, others.
Quick Detail Type Plug Valve Size 1'' DesignPressure 600LB Construction Lubricated Type, Inverted Type, Pressure Balanced Type, Connection Type FNPT Operation Lever Operation Design Code API6D End Connection ASMEB1.20.1 Pressure & Temp ASME B16.34 Test & Inspection API 598 Fire Safe API 6FA Body Material A105 Temperature Range ≤80℃ Application Water, Oil, Gas Features --Reliable sealing performance and small torque; --Full bore --Low emission packing; --Fire safe design; --Optional locking device Technical Drawing Dimension Check Witnessing Tests Packing Why choose Dervos as your partner? One Stop Service Here in Dervos, we can provide you with one stop service by our complete product list, it means, you don’t need to search for various suppliers for different types of valves, and it will surely save your time and energy. All you need to do is choose Dervos and we will provide complete solutions to you. On Time Delivery Dervos keeps a high percentage of on time delivery. Why could we achieve that? Our purchasing team follows the order very closely. Plus, our QC and sales person will also do monitoring job on each order. Strict Quality Control All the members in the QC team are very experienced and professional. For each order, they will check the raw material, manufacturing process, do the pressure testing on shell and seal, and check the valve dimension per assembly drawing. Lastly, they will inspect the painting and packaging.
The 1 inch self-lubricated or non-lubricated plug valve is made of A315 CF3 as per API 599. It enjoys outstanding sealing and anti-corrosion performance, owing to its PTFE seat. Besides that, the sleeve type valve is only suitable for the normal temperature up to 120 degree. Quick Detail Type Plug Valve Size 1'' Design Pressure 150LB Construction Self-Lubricated Type, Sleeved Type, Soft Seat Connection Flange Operation Lever Operation Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Test & Inspection API 598 Body Material A351 CF3 Temperature Range -29℃~+120℃ Application Water, Oil, Gas Dimension Checking Hydro-static Testing
The 8 inch plug valve is designed per API 6D with Class 150 RF flange and gearbox operation. The inverted plug valve is made of LCB. Dervos could offer customizing service by providing clients with valves in different sizes, materials, standards, design pressure, structure, operation type and connection type. Quick Detail Type Plug Valve Size 8'' Design Pressure 600LB Construction Inverted Type, Lubricated Type, Pressure Balanced Connection RF Flange Operation Gearbox Design Code API 6D Face to Face ANSI B16.10 End Connection ANSI B16.5 Test & Inspection API 598 Body Material LCB Temperature Range -46℃~+425℃ Application Water, Oil and Gas Dimension
1" 600LB plug valve is made according to API 6D standard. The valve body is made of A105. It has the structural characteristics of oil sealed and full bore. Its connection mode is FNPT. And it has handle (with locking device) operation mode.
2" 900LB plug valve is made according to API 6D standard. The valve body is made of A995 5A. It has the structural characteristics of oil sealed and full bore. Its connection mode is RF. And it has lever operation mode.
1" 600LB plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of inverted pressure balance lubricated and fire safe conform to API 6FA. Its connection mode is RF. And it has lever operation mode.
2" 600LB inverted pressure balanced lubricated plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of inverted pressure balance type, oil sealed. Its connection mode is RF. And it has Lever operation mode.
2" 150LB inverted pressure balanced lubricated plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of short structure, inverted oil seal, body valve seat. Its connection mode is RF. And it has lever operation mode.
The 1 inch 2500 LB high pressure forged steel gate valve features in solid wedge, reduced port, bolted bonnet, handwheel, rising stem and female thread ( FNPT). The forged valves comply with API 602 and API 598. Quick Detail Type Gate Valve Size 1'' Pressure Class 2500 Construction BB, Rising Stem, OS&Y, Solid Wedge Connection Thread Connection Operation Handwheel Operated Body Material ASTM A105 TrimMaterial 13CR+STL Design API 602 End to End ASTM B16.10 Pressure & Temp ASTM B16.34 Connection End ASTM B1.20.1 Temperature Range -29℃~+425℃ Medium WOG Origin China Product Range Body material: Carbon Steel, Stainless Steel, Alloy Steel, Low Temperature Steel Normal diameter: 1/2’’~4’’ End connection: BW, SW, Flange, Threaded Pressure range: 150lbs~2500lbs (PN16~PN420) Operation: Handwheel, Bare Stem, With Actuators Working temperature: -46℃~ +425℃ How do we control quality during the manufacturing process? Casting Inspection: Check the appearance, wall thickness, quantity, size and original material report etc. Must repair it meet MSS SP 55 before machining if unqualified. Machining supervision: Supervise the production process and find potential problems to avoid wrong production or wrong production design by randomly visiting the factory and checking the manufacturing process.
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