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How Does a Plug Valve Work?
How Does a Plug Valve Work?
2024-11-08

The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...

What is a Sleeved Plug Valve?
What is a Sleeved Plug Valve?
2024-10-30

A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.

What is the Best Application for a Gate Valve?
What is the Best Application for a Gate Valve?
2024-10-24

1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.

Welded Ball Valve Forged Steel Metal Seated
加载中...

10 Inch Fully Welded Ball Valve Metal Seated Bare Stem

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Shipping Port:

    Shanghai China
  • Lead Time:

    35~60 days Ex Works After Order Confirmation
  • Material:

    Carbon Steel Ball Valve ASTM A105N
  • Method of Operation:

    Bare Stem Ball Valve
Inquiry now
Product Detail
The 20 inch metal seated ball valve is designed for high temperature application or application with solid particulate. The valve has welded body, RF flange connection, bare stem for actuators, belonging to trunnion mounted type.

Quick Detail

Type

Ball Valve

Size

20"

Pressure

ANSI 600

Construction

Trunnion Type, One-Piece Body, Fully Welded, Metal to Metal Seat

Connection

Flanged

Operation

Bare Stem

Body Material

Forged Steel ASTM A105

Design Standard

API 6D

Pressure & Temp

ASME B16.34

Face to Face Dimension

ASME B16.10

End Connection

ASME B16.5

Inspection

API 598

Temperature Range

-29℃~+200℃

Media

Oil, Water, Gas


Dimension

CLASS 600
DN mm 50 65 80 100 150 200 250 300 350 400 450 500
NPS in 2 2.5 3 4 6 8 10 12 14 16 18 20
L
(RF)
mm 292 330 356 432 559 660 787 838 889 991 1092 1194
in 11.5 13 14 17 22 26 31 33 35 39 43 47
L1
(BW)
mm 292 330 358 432 22 660 787 838 889 991 1092 1194
in 11.5 13 14 17 559 26 31 33 35 39 43 47
L2
(RTJ)
mm 295 333 359 435 562 664 791 841 892 994 1095 1200
in 11.63 13.13 14.13 17.13 22.13 26.13 31.13 33.13 35 39.5 43.1 47.3
H mm 153 165 195 213 272 342 495 580 630 725 800 850
in 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 24.8 28.5 31.5 33.5
Do(W) mm 600 850 1250 1300 1500 *350 *350 *600 *600 *800 *800 *800
in 23.62 33.46 49.25 51.22 59 13.8 13.8 23.6 23.6 31.5 31.5 31.5
RF(Kg) 38 56 66 122 217 350 660 820 830 1160 1420 1650
BW(Kg) 31 51 58 117 200 327 605 790 800 1030 1305 1505
*Worm Gear or Electric actuator operated


Flanged Ball Valve Dimensions


Related Knowledge
When to use metal seated ball valve?

The seat of a metal seated ball valve is often stellite, stainless steel, or tungsten carbide instead of soft seat material like ptfe, peek, nylon, teflon, and devlon. These metal to metal seat ball valves are especially applicable for:
-Media with high temperature
-Media with solid particulate for high abrasion
-Media with severe condition, like high erosion and corrosion
-Media with high viscosity like heavy oil

Our Main Product Range
Dervos main products include ball valves, butterfly valves, check valves, gate valves, globe valves, and plug valves in different materials, sizes, standards and types as per clients’ requests.

Metal Seated Ball Valve Manufacturers



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