The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
4x3" 150LB floating ball valve is made according to API 6D standard. The valve body is made of A182 F51. It has the structural characteristics of two piece, floating ball, reduced diameter, anti-fire, anti-static, anti-flying valve stem, bidirectional, with locking device. Its connection mode is RF. And it has lever operation mode.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A182 F51Method of Operation:
LeverProduct Description
|
Type |
Floating Ball Valve |
|
Size |
4x3" |
|
Pressure |
150LB |
|
Connection |
RF |
|
Operation |
Lever |
|
Body Material |
A182 F51 |
|
Design Norm |
API 6D |
|
Pressure / Temperature |
ASME B16.34 |
|
Face to Face |
API 6D |
|
Flange: SMF(Ra=3.2~6.3) |
ASME B16.5 |
|
Test & Inspection Code |
API 598 |
|
Temperature |
0 ~ 100°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. The manufacturing cost of two-piece floating ball valves is relatively low, so they are widely used in many occasions;
2. Due to the circular channel of the ball valve, when fully opened, the flow channel inside the valve body is the same as the pipeline, resulting in very low fluid resistance, which is conducive to the flow of the medium.
Technical Drawing
Dimension Checking
Pressure Testing
Nameplate & Packing
Inspection report
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The 1 inch floating type ball valve is made of aluminum bronze C95800. The reduced bore ball valve has lever operation, RF flange, two piece type body. Quick Detail Type Ball Valve Size 1" Pressure ANSI 150 Construction Floating Ball, 2-Piece Body, Side Entry, Reduced Bore Connection Flanged End Operation Lever Operation Body Material Aluminum Bronze ASTM B148 C95800 Media W.O.G Available Modifications for Ball Valve -Nominal Pressure -Valve Size -Reduced Port & Full Port -Material of Body, Ball, Stem, Seat, Packing, Bolt and Nut -Valve Operation (Lever, Gearbox, Pneumatic or Hydraulic or Electric Actuator) -End Connection Type -Available Extended Stem -Customized Coating & Packaging -Modifications of Drain Port Dervos Packaging Good packing means good first impression. Just imagine how do you feel differently when seeing two boxes below? And you will know the reason why in Dervos we value packaging so much. In Dervos, we make sure- 1.Every valve is clean and dry. What do we do? -Clean the valve before packing -Add anti-rust oil -Add flange cover 2.No damage to valves in delivery. How do we achieve this? -Fix the valve with iron wire -Separate the valve with soft material -Layer the valve with plywood 3.Strong box and clear shipping mark
The 2 piece type floating ball valve has full port, fire safe design, anti blowout stem, ANSI 150 flange and lever operation. The carbon steel ball valve is designed with A216 WCB body, F316 stem and ball, PTFE soft seat. Quick Detail Type Ball Valve Size 4" Pressure 150 LB Construction Floating Type Ball, Two Piece Body, Full Bore Connection Raised Face Flange End Operation Wrench Operation Body Material Cast Steel WCB Trim Material SS316 &PTFE Design Standard API 6D Pressure & Temp Code ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.5 Inspection Code API 6D Temperature Range -29℃~+125℃ Media Water, oil and gas Material & Dimension No Part Name Carbon steel to ASTM Stainless Steel to ASTM WCB LCB CF8 CF8M CF3 CF3M 1 Body A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Bonnet nut A194 2H A194 4 A194 8 3 Bonnet bolt A193 B7 A320 L7 A193 B8 4 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE 6 Ball A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 7 Seat Ring RPTFE or POM 8 Small spring Stainless Steel 9 Small ball A182 F304 A182 F316L 10 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 11 Stem Seat PTFE 12 Stem Packing PTFE or Graphite 13 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 14 Gland Bolt A193 B7 A193 B8 15 Galnd Flange A216 WCB A351 CF8 16 Positioning Plate Steel 17 Wrentch A216 WCB The material is according to ASTM standard CLASS 150 DN mm 15 20 25 40 50 65 80 100 150 200 250 NPS in 0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 L (RF) mm 108 117 127 165 178 191 203 229 394 457 533 in 4.25 4.6 5 6.5 7 7.5 8 9 15.5 18 21 L1 (BW) mm 140 152 165 190 216 241 283 305 457 521 559 in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22 L2 (RTJ) mm 119 129.7 139.7 178 191 203 216 241 406 470 546 in 4.69 5.11 5.5 6.9 7.5 8 8.5 9.5 16 18.5 21.5 H mm 66 74 87 105 132 152 182 215 250 285 495 in 2.6 2.9 3.48 4.2 5.28 6.08 7.28 8.6 10 11.4 19.5 Do(W) mm 130 130 160 230 400 400 600 850 1100 1500 *350 in 5.1 5.11 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8 RF(Kg) 2.3 3 4.5 7 15 20 25 40 97 160 240 BW(Kg) 2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227 *Worm Gear or Electric actuator operated Special Tests & Inspections In addition to regular hydraulic testing and air testing, Dervos could also do specials test as per clients’ requests, such as PT test, RT test, UT test, cryogenic test, low leakage test, fire proof test, and hardness test and so on.
DIN Ball Valve Full Pore RF Floaing Ball Fire Proof anti-static Lever WCB Body A105+ENP Ball 17-4PH Stem F304+Ni55 Seat X750 Spring Welding Flange Heating Jacket DN100 PN16 Quick Detail Type Ball Valve Size DN100 Design Pressure PN16 Construction Floating ball valve ConnectionType Raised Face Flange OperationType Lever Body Material WCB BallMaterial A105+Ni60 Stem Material 17-4PH SeatMaterial F304+Ni55 Design Code EN12516-1 Face to Face Dimension EN558-1 End Connection EN1092-1 B1 Pressure & Temp EN12266 Medium Water, Oil and Gas Origin China
API 6D ball valve is designed with an extended stem for special use, like underground ball valve or low temperature application. The length of the extended stem can be customized as per client's request. Quick Detail Type Ball Valve Size 2 Inch Pressure Class 600 Construction Split Body, Side Entry, Floating Type, Firesafe Design, Antistatic System, Anti-Blowout Stem, Extended Bonnet Connection RF Flange Operation Mode Lever Body Material A105N Trim Material SS304 Ball and Stem, RPTFE Seat Design & Manufacture API 6D Pressure & Temp Code ASME B16.34 End to End ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium Oil, Water, Gas QC Process in Dervos Casting inspection： We can find out the raw material’s problem, such as shoddy casting, unqualified wall thickness, chemical composition and so on, which ensure that you will not be cheated. Machining Inspection: -Ensure machining accuracy -Find out machining mistake as early as possible, to win more time for repairing, remaking Final Inspection: -Final inspection activities include document and QC record review, visual examination, dimension check, pressure test, painting and packing check -Save time and cost: you don’t need to come and inspect in person and all the documents could be provided as proof. Inspection report will be provided free of charge including: -EN 10204 3.1 Mill Test Certificate -Inspection Report, showing the whole inspection process
DN25 PN100 Forged Steel A105 NPT Connection Way 2 Pieces Construction Full Pore Lever Operation Floating Ball Fire Safety Body and Bonnet A105 Ball a182 F304 Seat Ring PTFE Stem A182 F304 Stem O Ring Viton Packing Graphite Gland Stainless Steel Design and Manufacture ASME B16.34 Face to Face Design Manufacture Standard Manufacture Standard Screw and Dimension ANSI B1.20.1 Inspection and Test API598 Fire Safety Design API 607 Quick Detail Type Ball Valve Size DN25 Pressure PN100 Construction 2 Pieces Connection NPT Operation Mode Lever Body Material A105 Cover A105 Design & Manufacture ASME B16.34 End to End ASME B16.10 End Connection ANSI B1.20.1 Inspection API 598 Temperature Range -29℃~+538℃ Medium Oil, Water, Gas
The 2-piece floating ball valve, made in accordance with API 6A, has a design of reduced bore, fire safe design, anti blowout stem. With the RPTFE seat and PTFE O ring, the 4 inch WCB valve is certificate to serve you.
This ball valve, designed as per ASME B16.34, features two different connection ways--one side for RF and the other side NPT. The valve with floating ball, PTFE seat, SCS13 body and other features has an excellent sealing performance.
The forged steel ball valve is made of A105 body and 17-4PH trim with RTJ flange end and lever operation. This floating ball valve features reliable sealing performance and easy operation.
Made of F316, the floating ball valve is designed under the code of ASME B16.34. The valve consists of two-piece body, floating ball, lever operation, with good reliable sealing performance and small torque.
Made of CF8M, the 2 PC valve is designed according to ASME B16.34. Mixed with 15 percent of fibreglass, the RPTFE seat of the valve is more eligible to bear high temperature and high corrosive working condition.
China Flanged End Ball Valve Producer,Dervos Offers Flanged End Ball Valve, ASTM A350 LF6, Class 600, 1/2 Inch, Two Piece, Forging, API 608, BS 5351, ASME B16.34.
The 3000LB ball valve, made of F316 or F316L, has an asymmetric end structure, a end is NPT while another RF. It is capable to work under -29℃~150℃.
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