The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
2" 800LB swing check valve is made according to API 602 standard. The valve body is made of ASTM A105N. It has the structural characteristics of bolted cover, swing type. Its connection mode is NPT.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
ASTM A105NProduct Description
|
Type |
Swing Check Valve |
|
Size |
2'' |
|
Pressure |
800LB |
|
Connection |
NPT |
|
Body Material |
ASTM A105N |
|
Design Norm |
API 602 |
|
Face to Face Dimensions |
MFG'S |
|
End Connection |
ASME B1.20.1 |
|
Pressure-temperature |
ASME B16.34 |
|
Test & Inspection Code |
API 598 |
|
Temperature |
-29 ~ 300°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. It can be installed horizontally or vertically (with media flowing from bottom to top), with strong adaptability.;
2. Reasonable design can effectively reduce the occurrence of water hammer and protect the safety of pipeline systems.
Technical Drawing
Dimension Checking
Pressure Testing
Nameplate & Packing
Inspection report
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The 8 inch non return check valve conforms to BS 1868 design code, with bolted bonnet and swing type disc. The flanged check valve is made of carbon steel A216 WCB. Design Feature 1.BB: bolted bonnet 2.Swing type disc 3.Reduced bore design 4.Superior flow rates 5.Minimized friction loss 6.Standard trim material for selection 7.External or internal hinge pin available on request 8.Cylinder and counter weight available on request 9.Bare stem and actuators are available on request Quick Detail Type Check Valve Size 8'' Design Pressure ANSI 1500 Construction Bolted Bonnet, Swing Type Connection Raised Face Flange Design & Manufacture BS 1868 End to End ASME B16.10 Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material Carbon Steel Applicable Temp -29℃~+400℃ Media W.O.G. Dimension Class 1500 NPS in 2 2 1/2 3 4 6 8 10 12 DN mm 50 65 80 100 150 200 250 300 L-L1 (RF-BW) in 14-1/2 16-1/2 18-1/2 21-1/2 27-3/4 32-3/4 39 44-1/2 mm 368 419 470 546 705 832 991 1130 L2 (RTJ) in 14-5/8 16-5/8 18-5/8 21-5/8 28 33-1/8 39-3/8 45-1/8 mm 371 422 473 549 700 841 1000 1146 H (OPEN) in 12-1/4 12-1/4 13 14 15-3/4 20-7/8 22-1/16 25-5/8 mm 310 310 330 355 400 530 560 650 WT (kg) RF 69 93 140 232 490 990 1490 1970 BW 49 74 111 185 375 803 1250 1625
The swing type check valve, designed with PN40 RF flange, bolted cover, is made of cast steel 1.0619 and ss316 trim material. The full bore check valve can be manufactured per client's special requests. Quick Detail Type Non Return Valve ( Check Valve) Nominal Size DN 150 NominalPressure PN 40 Construction BB, Swing Type Disc, Exnternal Pin Connection Raised Face Flange Design & Manufacture DIN 3356 End to End EN 558 Connection EN 1092 Test & Inspection EN 12266 Body Material GS-C25 (1.0619) ApplicableTemp -29℃~+425℃ Media W.O.G. Material No Part Name Carbon steel to ASTM Alloy steel to ASTM Stainless steel to ASTM WCB LCB WC6 WC9 C5 CF8 CF8M CF3 CF3M 1 Body A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Seat Ring A105 A350 LF2 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L 3 Disc nut A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 4 Disc washer A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 5 Disc A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 6 Hinge A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 7 Hinge pin A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 8 Yoke A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 9 Bonnet nut A194 2H A194 4 A194 7 A194 8 10 Bonnet bolt A193 B7 A193 L7 A193 B16 A193 B8 11 Gasket Stainless Steel Spiral Wound graphite or Stainless Steel Spiral Wound PTFE 12 Cover A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 13 Hook screw Steel 14 Name Plate Stainless steel or Aluminum 15 Rivet Stainless steel or Aluminum Other Material ( Alloy 20, ANSI 321, Monel Hastelloy, etc)are available on request Our Service A good customer service is as valuable as product itself. In Dervos, we will offer a full range of customer service to make you feel easy when doing business with us. Providing weekly production report When production begins, you will get production report weekly, so that you can have good command of product status and report to your customer at the meantime. Offering warranty of 18 months 18 months warranty period will be offered after shipment, no concern to purchase valve from Dervos. Providing solutions within 3-days for complaints All the complaints will be solved within 3 days, in this case, you can timely reply and solve problems for your customer, to relax them even when complaints happening.
The stainless steel CF8 non return valve features in non slam type disc, ANSI 150 flange end, and full port design. Quick Detail Type Non Return Valve ( Check Valve) Size 8'' DesignPressure Class 150 Construction Non Slam Type Connection RF Flange Design & Manufacture ASME B16.34 End to End ASME B16.10 Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A351 CF8 Trim Material SS304 Media W.O.G. Available Modifications for Dervos Valves -Valve Pressure -Valve Size -Reduced Bore & Full Bore -Body & Trim Material (Disc, Seat, Pin, Spring) -End Connection (Flange, BW, SW, Thread, Wafer, Lug) -Available Operation (Bare Stem, With Actuators) -Available Counterweight -Available Cylinder -Customizing Coating -Customizing Packaging Related Knowledge What is non-slam check valve? Water hammer is a hydraulic phenomenon that undergoes an abrupt change in its rate of flow and are caused by sudden shutting or slamming. Water hammer will reduce process efficiency, cause valve damage, gasket joint leaks and other problems. The non-slam check valve is designed to reduce water hammer. An internal spring can prevent the disc from slamming close.The design of a non-slam check valve could eliminate pressure flutuations, vibration and damges. Plus, the disc and spring experience minimal wear over time, which will largely extend the service lives of non-slam check compared to swing check valve.
API6D swing type check valve RF connnection bolted bonnet full pore WCB body, WCB+13Cr disc, A105+13Cr seat ring, WCB hinge. Suitable temperature in -29℃~+425℃ Quick Detail Type Swing Check Valve Size 4 inch-6 inch Design Pressure CL600 Construction BC, Swing type ConnectionType Flange OperationType - Body Material WCB DiscMaterial WCB+13Cr Hinge Material WCB Seat Material A105+13Cr Design Code API 6D Face to Face Dimension ASME B16.10 Test and Inspect API 598 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China
Chinese manufacturer Dervos offers 14 Inch swing check valves made according to API 6D. Other features cover CL300, RF End Connection, WCB body.
The swing check valve is made of A216, a kind of WCB. Manufactured according to BS1868, the check valve is 6 inch and 150LB. And the valve is capable in working temperature between -19 to 425 degree Celsius.
The swing check valve is made of 1.0619, a kind of carbon steel, as per DIN standard.The check valve is DN80 and PN40, or 3 inch and 300LB. And the valve is capable in working temperature between -19 to 425 degree Celsius.
The 1 inch swing check valve has the construction of bolted bonnet and RF flange end. The forged steel swing check valve is designed with reduced bore as per API 602. Dervos could also do customizing service as per clients’ requests on sizes, design ratings, materials, and standards and so on.
Made of high-quality casting, the DIN swing check valve has a cast steel body with bolted bonnet structure and flange connection. The valve is designed with good sealing performance and minimal water hammer effect.
DN400 PN10 check valve is made according to DIN standard. The valve body is made of WCB. It has the structural characteristics of swing type and structural length of 310mm. It has the connection mode of RF. This valve has a built-in damper, which is mainly used for shock absorption and energy dissipation.
6" 1500LB swing check valve is made according to API 6D standard. The valve body is made of WCB. It has the structural characteristics of swing type. It has BW connection mode.
1" 150LB swing check valve is made according to API 602 standard. The valve body is made of A105. It has the structural characteristics of bolt cover, swing type and full bore. Its connection mode is RF (Welded Flange).
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