The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
The 4 inch cryogenic ball valve, designed as per API609, has many parts equipped RPTFE --It has the lowest coefficient of friction and the best corrosion resistance of any known plastic material, so that the valve can handle quite extreme situations.
Payment:
30% T/T When Order, 70% T/T Before ShipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
F316Method of Operation:
LeverQuick Details
|
Type |
Ball Valve |
|
Nominal Diameter |
4" |
|
NominalPressure |
300LB |
|
Construction |
Bolted Weld, Extended Stem or Bonnet, Full Port |
|
Connection |
RF |
|
Operation |
Lever Operated |
|
Body Material |
F316 |
|
Design Code |
API 607 |
|
Pressure & Temp |
ASME B16.34 |
|
End toEnd Dimension |
ASME B16.10 |
|
Connection Size of Flanges |
ASME B16.5 |
|
Inspection |
API598 |
|
Temperature Range |
-196℃~+120℃ |
|
Media |
Oil, Water, Gas |
Design Feature
Extended stem and bonnet to position the stem packing above the cryogenic fluid and provide a column of warmer vapor that insulates the stem seal from the effects of low temperatures.
High-density seats and seals throughout the valve enable the valve to be rated down to -196°C service.
Vent hole is in the upstream face of the ball. This prevents the cold liquids from becoming trapped in the valve.
Stem primary seal and bearing are located near the packing end of the extended stem thus keeping these parts from the low temperatures and providing a blow-out proof stem design.
Valves are specially cleaned to remove all grease and oils that may react with the service media
Each valve after cleaning is packaged and sealed in a heavy poly bag to keep the valve clean until installation.
Technical Drawing
Our Service
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1. Quotation within 24 hours or no later than 3 days
This will let you meet the quotation submission deadline and enhance your working efficiency
2. Weekly status report of your order
In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update
3. An 18-month warranty period
A warranty certificate will issued after shipment and you will not have any concern after buying valves.
4. Solutions to complaints within 3 days
Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.
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The Class 1500 4'' cryogenic ball valve is designed with extended stem for low temperature application. The valve is made of LF2 with fully welded body, butt weld end and gearbox operation. Design Feature -Fully welded & forged body -Extended stem or bonnet -Full port design and piggable -Anti blow-out stem -Antistatic function - Automatic cavity relief -Bi-directional seat and DBB design -With stem and seat grease fittings Quick Detail Type Ball Valve Size 4" Pressure ANSI 1500 Construction One-Piece Body, Fully Weld, Extended Stem or Bonnet, Full Port Connection Butt Weld Operation Gearbox Operated Body Material Low Temperature Steel A350 LF2 Design Code API 6D Pressure & Temp ASME B16.34 End to End Dimension ASME B16.10 End Connection ASME B16.25 Inspection API 598 Temperature Range -46℃~+200℃ Media Oil, Water, Gas Related Knowledge What is the difference between full bore and reduced bore ball valve? The internal diameter of a full bore ball valve is the same as the inner diameter of the pipe. The full bore ball valve has little resistance and pressure drop to the flow. Plus, the full bore ball valve is piggable. However, the internal diameter of a reduced port (standard port) ball valve is smaller than the inner pipe size. Flow restriction caused by the reduced port will cause a pressure drop. And sometimes a pig to clean the pipe will get stuck in the reduced port ball valve. Certificates Dervos could provide reports upon clients’ requests, such as ISO 9001, PED CE, EAC, API 607, API 6D, API 6A and etc.
8" 300LB globe valve is made according to BS1873 standard. The valve body is made of ASTM A216 WCB+STL. It has the structural characteristics of straight through type and rising stem. Its connection mode is RF. And it has gear operation mode.
16" CL150 single disc swing check valve is made according to API 594 standard. The valve body is made of ASTM A351 CF8M. It has the structural characteristics of single disc, swing style. Its connection mode is wafer.
A three-way ball valve has three ports or openings that are connected to piping or tubing for gas or fluid flow (media) to pass through.
API 6D ball valve is designed with an extended stem for special use, like underground ball valve or low temperature application. The length of the extended stem can be customized as per client's request. Quick Detail Type Ball Valve Size 2 Inch Pressure Class 600 Construction Split Body, Side Entry, Floating Type, Firesafe Design, Antistatic System, Anti-Blowout Stem, Extended Bonnet Connection RF Flange Operation Mode Lever Body Material A105N Trim Material SS304 Ball and Stem, RPTFE Seat Design & Manufacture API 6D Pressure & Temp Code ASME B16.34 End to End ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium Oil, Water, Gas QC Process in Dervos Casting inspection： We can find out the raw material’s problem, such as shoddy casting, unqualified wall thickness, chemical composition and so on, which ensure that you will not be cheated. Machining Inspection: -Ensure machining accuracy -Find out machining mistake as early as possible, to win more time for repairing, remaking Final Inspection: -Final inspection activities include document and QC record review, visual examination, dimension check, pressure test, painting and packing check -Save time and cost: you don’t need to come and inspect in person and all the documents could be provided as proof. Inspection report will be provided free of charge including: -EN 10204 3.1 Mill Test Certificate -Inspection Report, showing the whole inspection process
Line blinds are utilized in pipeline systems when there is a need for either complete closure or unimpeded flow transition without a significant drop in pressure. The THD (Through-Hole Design) enables swift and seamless adjustments in position. The THD-slide variant boasts a multi-bolt configuration, making it easier to operate with reduced face-to-face dimensions. The inclusion of extra body bolts renders this style particularly well-suited for high-pressure applications.
2" 1500LB wafer check valve is made according to API 594 standard. The valve body is made of A182 F316+STL 6. It has the structural characteristics of double disc, wafer type and built-in type. Its connection mode is RF.
The forged steel lift check valve is designed with class 150 pressure and 1 inch nominal size according to standard API 602. We also call it as piston check valve. Quick Detail Type Check Valve Size 1'' DesignPressure 150LB Construction Lift Type, Piston Type Connection RF Flange Design & Manufacture API 602 End to End ASME B16.10 Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material ASTM A105N Trim Material Trim 5 Temp Range -29℃~+425℃ Media W.O.G. Dimension Checking Pressure Tesing Packing
The DN65 PN16 angle type globe valve is made of cast steel 1.0619 body and ss304 trim material, with rising stem, handwheel, RF flange. Quick Detail Type Globe Valve Norminal Size DN 65 NorminalPressure PN 16 Construction Angle Pattern, BB ConnectionType Flanged Operation Handwheel Design Code DIN 3356 Face to Face EN 558 Connection EN1092 Test & Inspection EN12266 Body Material GS-C25 (1.0619) ApplicableTemp -29℃~+425℃ Application WOG Related Knowledge Why use an angle type globe valve? Angle globe valve turns the flow direction by 90 degrees without using an elbow or the extra pipe weld, which reduce the number of joints on the pipeline, save the installation time, and reduce the pressure drop & flow resistance. The angle pattern globe valve are used for application with periods of pulsating flow, since they are able to handle slugging effect. Our Main Product Range As an experienced supplier and vendor of industrial valves, Dervos supply cast steel valve, forged steel valve, cast iron valve, stainless steel valve, bronze valve, brass valve and alloy steel valve and so on, suitable for sea water, water, oil, and gas application.
3" 600LB steam trap valve is made according to GB/T22654-2008 standard. The valve body is made of WCB. It has the structural characteristics of floating ball type, model: FT44-600LB-3''. Its connection mode is RF.
The cast iron butterfly valve belongs to double offset type. also is soft seal butterfly valve,It owns a compact body, low torque value, and perfect sealing function, suited for water application with normal temperature range. Quick Detail Type Butterfly Valve Nominal Size DN500 Nominal Pressure PN10 Structure Double Offset, Soft Seated Connection Type Flange Type Operation Gear Operated Design Code EN 593 Face to Face EN 558 End Connection EN 1092 Test & Inspection EN 12266 Body Material Cast Iron GGG50 Temperature Range -15℃~+150℃ Application Water, Oil, Gas Dimension Checking & Pressure Testing Tag & Packing
This 1/2 Inch plug valve is made of A216 WCB, according to API598.With little required maintenance and trouble-free operation, a high integrity bubble-tight seal is provided both in-line and to atmosphere.
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