The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
This 1/2 Inch plug valve is made of A216 WCB, according to API598.With little required maintenance and trouble-free operation, a high integrity bubble-tight seal is provided both in-line and to atmosphere.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A216 WCBMethod of Operation:
WrenchQuick Detail
|
Type |
Plug Valve |
|
Nominal Diameter |
1/2 Inch |
|
NominalPressure |
800LB |
|
Construction |
Sleeve Type |
|
Connection |
NPT |
|
Design & Manufacture |
API599 |
|
Ends End Dimension |
ASME B1.20.1 |
|
F to F Dimension |
ASME B16.10 |
|
Pressure Test |
API598 |
|
Body Material |
A216 WCB |
|
Plug Material |
A315 CF8 |
|
Temp. Range |
≤120°C |
|
Media |
Water, Oil, Gas, etc |
Features
-Free of cavities
-Maintenance free – self lubricating
-Easy accessible adjustment of the plug, even with mounted actuator
-Bi-directional in-line bubble-tight seal independent of line pressure
-Multiple external bubble-tight seals independent of line pressure
-Positive flow direction indication
Technical Drawing
Witness Tests
Packing
DVS Purchasing System
Dervos purchasing system plays an important role in order follow up and supplier management.
What does our purchasing team do?
-Confirm production plan with the factory
-Follow up the order according to the production plan very closely
-Take every measure to initiate all related resources to solve the delay crisis
-Seek new suppliers and put them into our supplier pool by evaluating them onquality, equipment, certificates, price level, technical supports etc
-Do annual evaluation on current suppliers and eliminate those unqualified ones.
All these actions will make sure that clients’ order will be delivered on time and we can find most suitable products among qualified suppliers in an efficient way.
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
The 6 inch sleeved plug valve features in non lubricated design and soft seat. The full port plug valve is made of carbon steel body and PTFE seat as per API 6D, with Class 150 flange connection. Quick Detail Type Plug Valve Size 6'' Design Pressure 150LB Construction Self-Lubricated Type, Sleeved Type, Soft Seat Connection Type RF Flange Operation Gearbox Operation Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB Temperature Range -29℃~+425℃ Application Water, Oil, Gas Material & Dimension No Part Name Carbon steel to ASTM Stainless steel to ASTM WCB LCB CF8 CF8M CF3 CF3M 1 Body A216 WCB A350 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Bonnet A216 WCB A350 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 3 Plug A105 A182 F304 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 4 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 5 Seat Ring PTFE 6 Gasket PTFE or Stainless Steel and Graphite 7 Stem Seat PTFE PTFE PTFE PTFE PTFE PTFE 8 Small spring 17-17PH 9 Small ball A182 F304 or A182 F316 10 Gland A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 11 Gland Flange A216 WCB A350 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 12 Stem packing PTFE or Graphite 13 Bonnet bolt A193 B7 or A320 L7 or A320 B8 or A193 B8M 14 Bonnet nut A194 2H or A194 4 or A194 8 Class 150 DN mm 15 20 25 40 50 65 80 100 150 200 250 300 NPS in 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 L(RF) mm 108 117 127 165 178 191 203 229 394 457 533 610 in 4.25 4.6 5 6.5 7 7.5 8 9 15.5 18 21 24 L1(BW) mm 140 152 165 190 216 241 283 305 457 521 559 635 in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22 25 L2(RTJ) mm 119 129.7 139.7 178 191 203 216 241 406 470 546 622 in 4.69 5.11 5.5 6.9 7.5 8 8.5 905 16 18.5 21.5 24.5 H mm 59 63 75 92 153 165 195 213 272 342 495 580 in 2.3 2.5 2.95 3.74 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 D(W) mm 130 130 160 230 400 400 600 850 1100 1500 350* 350* in 5.1 5.1 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8 13.8 Weight (Kg) RF 2.3 3 4.5 7 15 20 25 40 97 160 240 390 BW 2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227 365
The PTFE sleeved plug valve is made of CF3 body and plug as per API 6D. The valve owns the feature of reduced port and good sealing performance. We call this type of valve as non lubricated plug valve or self lubricated plug valve. Quick Detail Type Plug Valve Size 2'' DesignPressure 300LB Construction Sleeved Type, Non Lubricated Type, Soft Seat ConnectionType Flange Operation Lever Operation Design Code API 599, API 6D Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material CF3 Temperature Range -29℃~+120℃ Application Water, Oil, Gas Dimension Checking Hydrostatic Testing
The 1 inch sleeved type plug valve is made of A216 WCB as per API 599. Thanks to its PTFE seat, the valve has excellent sealing and anti-corrosion performance. The valve is capable in working condition lower than 180 degree.
Non-Lubricated, Sleeved Plug Valves incorporate state-of-the-artPPL seat design. With little required maintenance and trouble-free operation, the 3 inch 150 LB valve will ensure a high integrity bubble-tight seal.
DN250 PN25 plug valve is made according to API599 standard. The valve body is made of A216 WCB. It has the structural characteristics of soft sealing plug valve. Its connection mode is RF. And it has turbine operation mode.
DN50 PN40 plug valve is made according to API 599 standard. The valve body is made of A216 WCB. It has the structural characteristics of ferrule type, reduced diameter. Its connection mode is RF. And it has lever operation mode.
The 12 inch 150 LB cast steel globe valve is made of carbon steel WCB body and trim 8, with gearbox, RF flange, BB, and plug disc. Quick Detail Type Globe Valve Size 12'' Pressure Class 150 Construction Bolted Bonnet, Straight Pattern,Plug Disc, OS&Y Connection Flanged Connection Operation GearOperated Design Code BS 1873 Face to Face ASME B16.10 Flange Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TrimMaterial Trim 8 Temperature Range -29℃~+427℃ Application WOG Origin China Dimension Class 150 NPS in 2 2 1/2 3 4 5 6 8 10 12 DN mm 50 65 80 100 125 150 200 250 300 L-L1 (RF-BW) in 8 8-1/2 9-1/2 11-1/2 14 16 19-1/2 24-1/2 27-1/2 mm 203 216 241 292 256 406 495 622 698 L2 (RTJ) in 8-1/2 9 10 12 14-1/2 16-1/2 20 25 28 mm 216 229 254 305 368 419 508 635 711 L3 mm 102 108 121 146 178 203 248 311 349 H (OPEN) in 14-11/16 15-3/8 16-9/16 20-1/4 21-3/16 22-5/15 24-5/8 28 39 mm 373 390 421 515 538 567 626 712 990 W in 7-7/8 9-7/8 9-7/8 11-13/16 11-13/16 13-3/4 15-3/4 17-3/4 24 mm 200 250 250 300 300 350 400 450 610 WT (kg) RF 22 29 42 64 77 105 154 288 507 BW 19 25 34 49 65 82 131 249 430 Related Knowledge What is the difference between a gate valve and a globe valve? Gate valves and globe valves are two of the most common valves we know. The differences beween them are: 1.Gate valve is used only for on-off function. But the globe valve could be used for shutting off and throttling at the same time. 2.The flow resistance of a globe valve is larger than a gate valve. Likewise, globe valves have more pressure drop than gate valves. 3.The gate valve require larger installation space than a globe valve from the perspective of opening height. 4.The gate valve sealing face suffers more abrasion than a globe valve. 5.The torque value of a globe valve is larger than a gate valve. Quality Checking Quality means everything in Dervos. Quality checking team will do inspections according to standard procedure and provide reports. Our QC team will check valve quality from casting and forging, machining, pressure testing, dimension checking, painting & packing.
The DN80 PN16 cast iron gate valve has face to face dimension as per DIN3202 F4 or DIN3202 F5. This GG25 gate valve is designed with resilient seat, non rising stem, bb, RF flange, suitable for water treatment application. Quick Detail Type Gate Valve Nominal Diameter DN 80 Nominal Pressure PN 16 ConstructionType Non-rising stem, Bolted Bonnet, Resilient Seat ConnectionType Flanged OperationType Handwheel Operation Body Material Cast Iron GG25 TrimMaterial Cast Iron Wedge, SS420 Stem, EPDM Seat Design Code DIN 3352 End to End Code DIN 3202 Flange Dimesion DIN 2501 Medium Water Origin China Design Feature 1.Resilient seat for good sealing performance 2.Low flow resistance and small pressure drop 3.Non-rising stem for installation space is limited 4.No limitation for flow direction of medium 5.Epoxy painting available for internal and external part of the valve for anti corrosive function Company Brief Introduction Specializing in valve industry over 10 years, Dervos becomes the leading vendor of gate, globe, check, ball, butterfly, plug valves and strainers. We serve oil and gas user such as LUKOIL, MOL, YPF with local partners. Dervos show its advantages in: 1. Our partnerships with tens of stable suppliers allow us to provide customers with a wide range of high-quality products at a competitive price. 2. Each order is under strict quality control with inspection reports before delivery. 3. We value delivery time as much as our customers do. With the powerful purchasing system, we follow each order closely to secure on-time delivery. 4. One-stop solutions will be offered in a timely manner
1" 800LB gate valve is made according to API602 standard. The valve body is made of F304L. It has the structural characteristics of bolt cover, rising stem, bracket and structural length of 311mm. Its connection mode is MNPT. And it has hand wheel operation mode.
The stainless steel knife gate valve is designed with DN800 PN6 flange end and gearbox operation. The soft seated knife gate valve has a unidirectional sealing. Quick Detail Type Gate Valve Size DN800 Design Pressure PN6 Construction Unidirectional, Soft Seated ConnectionType Flange End OperationType Gearbox Operated Body Material CF8M DiscMaterial SS316L StemMaterial SS316 SeatMaterial PTFE Design Code MSS SP81 Medium Water, Oil and Gas Origin China Dimension Checking Pressure Tesing
11/2" 800LB globe valve is made according to API602 standard. The valve body is made of A105+STL. It has the structural characteristics of welded bonnet. Its connection mode is SW. And it has hand wheel operation mode.
10’’ 300LB gate valve is made according to API 600 standard. The valve body is made of ASTM A217 C5 + STL. It has the structural characteristics of rising stem and bolt cover. The gate valve connected by flange has the operation mode of hand wheel.
Copyright © 2015-2024 DERVOS VALVE CO.,LTD.All Rights Reserved Blog / Sitemap / XML / Privacy Policy
