The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
Payment:
30% T/T When Order, 70% T/T Before ShipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai ChinaLead Time:
30~55 days Ex Works After Order ConfirmationMaterial:
Stainless SteelMethod of Operation:
LeverThe PTFE sleeved plug valve is made of CF3 body and plug as per API 6D. The valve owns the feature of reduced port and good sealing performance. We call this type of valve as non lubricated plug valve or self lubricated plug valve.
Quick Detail
|
Type |
Plug Valve |
|
Size |
2'' |
|
DesignPressure |
300LB |
|
Construction |
Sleeved Type, Non Lubricated Type, Soft Seat |
|
ConnectionType |
Flange |
|
Operation |
Lever Operation |
|
Design Code |
API 599, API 6D |
|
Face to Face |
ASME B16.10 |
|
End Connection |
ASME B16.5 |
|
Pressure & Temp |
ASME B16.34 |
|
Test & Inspection |
API 598 |
|
Body Material |
CF3 |
|
Temperature Range |
-29℃~+120℃ |
|
Application |
Water, Oil, Gas |
Dimension Checking
Hydrostatic Testing
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The 6 inch sleeved plug valve features in non lubricated design and soft seat. The full port plug valve is made of carbon steel body and PTFE seat as per API 6D, with Class 150 flange connection. Quick Detail Type Plug Valve Size 6'' Design Pressure 150LB Construction Self-Lubricated Type, Sleeved Type, Soft Seat Connection Type RF Flange Operation Gearbox Operation Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB Temperature Range -29℃~+425℃ Application Water, Oil, Gas Material & Dimension No Part Name Carbon steel to ASTM Stainless steel to ASTM WCB LCB CF8 CF8M CF3 CF3M 1 Body A216 WCB A350 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Bonnet A216 WCB A350 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 3 Plug A105 A182 F304 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 4 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 5 Seat Ring PTFE 6 Gasket PTFE or Stainless Steel and Graphite 7 Stem Seat PTFE PTFE PTFE PTFE PTFE PTFE 8 Small spring 17-17PH 9 Small ball A182 F304 or A182 F316 10 Gland A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 11 Gland Flange A216 WCB A350 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 12 Stem packing PTFE or Graphite 13 Bonnet bolt A193 B7 or A320 L7 or A320 B8 or A193 B8M 14 Bonnet nut A194 2H or A194 4 or A194 8 Class 150 DN mm 15 20 25 40 50 65 80 100 150 200 250 300 NPS in 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 L(RF) mm 108 117 127 165 178 191 203 229 394 457 533 610 in 4.25 4.6 5 6.5 7 7.5 8 9 15.5 18 21 24 L1(BW) mm 140 152 165 190 216 241 283 305 457 521 559 635 in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22 25 L2(RTJ) mm 119 129.7 139.7 178 191 203 216 241 406 470 546 622 in 4.69 5.11 5.5 6.9 7.5 8 8.5 905 16 18.5 21.5 24.5 H mm 59 63 75 92 153 165 195 213 272 342 495 580 in 2.3 2.5 2.95 3.74 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 D(W) mm 130 130 160 230 400 400 600 850 1100 1500 350* 350* in 5.1 5.1 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8 13.8 Weight (Kg) RF 2.3 3 4.5 7 15 20 25 40 97 160 240 390 BW 2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227 365
This 1/2 Inch plug valve is made of A216 WCB, according to API598.With little required maintenance and trouble-free operation, a high integrity bubble-tight seal is provided both in-line and to atmosphere.
The 1 inch sleeved type plug valve is made of A216 WCB as per API 599. Thanks to its PTFE seat, the valve has excellent sealing and anti-corrosion performance. The valve is capable in working condition lower than 180 degree.
Non-Lubricated, Sleeved Plug Valves incorporate state-of-the-artPPL seat design. With little required maintenance and trouble-free operation, the 3 inch 150 LB valve will ensure a high integrity bubble-tight seal.
DN250 PN25 plug valve is made according to API599 standard. The valve body is made of A216 WCB. It has the structural characteristics of soft sealing plug valve. Its connection mode is RF. And it has turbine operation mode.
DN50 PN40 plug valve is made according to API 599 standard. The valve body is made of A216 WCB. It has the structural characteristics of ferrule type, reduced diameter. Its connection mode is RF. And it has lever operation mode.
The stainless steel knife gate valve is designed with DN800 PN6 flange end and gearbox operation. The soft seated knife gate valve has a unidirectional sealing. Quick Detail Type Gate Valve Size DN800 Design Pressure PN6 Construction Unidirectional, Soft Seated ConnectionType Flange End OperationType Gearbox Operated Body Material CF8M DiscMaterial SS316L StemMaterial SS316 SeatMaterial PTFE Design Code MSS SP81 Medium Water, Oil and Gas Origin China Dimension Checking Pressure Tesing
The API 6D through conduit gate valve is designed with double expanding wedges, metal to metal seat and diversion hole for pigging. The valve has good performance on sealing, less flow resistance and is suitable for application with some solids or particles. Quick Detail Type Gate Valve Size 18'' Design Pressure ANSI 600 Construction Double Expanding Wedges, Fully Metal Seat, With Diversion Hole ConnectionType RTJ Flange OperationType Gearbox Operated Body Material WCB WedgeMaterial A105+STL+ENP StemMaterial 17-4PH SeatMaterial A105+STL+ENP Design Code API 6D Face to Face Dimension ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China
The PTFE fully lined butterfly valve is made of cast iron body and with gearbox operation. The 14 inch flanged valve has concentric type structure. Quick Detail Type Butterfly Valve Size 14'' Design Pressure 150LB Construction Concentric Type, PTFE Lined Connection Type Double Flanged Operation Gear Operated Design Code API 609 Face to Face ASMEB16.10 End Connection ASMEB16.5 Test & Inspection API 598 Body Material Cast Iron GGG40 Temperature Range -15℃~+150℃ Application Water, Oil, Gas Related Knowledge What is the advantage of fully lined butterfly valve? The main advantage of lined butterfly valve is that it can handle abrasive and corrosive application at a relatively lower cost. The PTFE or PFA flexible seat provide a zero leakage sealing performance. Plus, the lined material PTFE has strong corrosion resistance, stable performance, low friction coefficient, which make the lined butterfly valve has a long service life. How does Dervos control quality of raw material? Raw material plays an important role in product quality. Likewise, casting and forging affect valve quality a lot. That is why Dervos pay a lot of attention to foundries. We have an approval list of foundries and classify them by certificates, scale, process and materials. To meet different requirements from customers, we could even appoint suitable foundries for our customers.
1" 600LB plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of inverted pressure balance lubricated and fire safe conform to API 6FA. Its connection mode is RF. And it has lever operation mode.
The stainless steel non return valve features in non slam type disc, INCONEL X750 spring, WCB valve body. This valve owns an excellent dynamic performance and minimizes vibrations and noise.
2" 1500LB ball valve is made according to API 6D standard. It also complies with the design standard of NACE MR0175. The valve body is made of ASTM-A105. It has the structural characteristics of full flow and trunnion mounted ball. It has RTJ connection mode and gearbox operation mode.
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