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How Does a Plug Valve Work?
How Does a Plug Valve Work?
2024-11-08

The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...

What is a Sleeved Plug Valve?
What is a Sleeved Plug Valve?
2024-10-30

A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.

What is the Best Application for a Gate Valve?
What is the Best Application for a Gate Valve?
2024-10-24

1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.

Cast Steel Gate Valve Class 600
加载中...

16 Inch Flanged Gate Valve WCB Rising Stem API 600

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Shanghai China
  • Lead Time:

    30~55 days Ex Works After Order Confirmation
  • Material:

    Cast Steel Gate Valve, Carbon Steel Gate Valve
  • Method of Operation:

    Gear Operated Gate Valve
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Product Detail
The 16 inch cast steel gate valve with gearbox and 600LB RF flange is designed as per API 600. The bolted bonnet gate valve features in rising stem, resilient wedge and metal seat.

Quick Detail

Type

Gate Valve

Size

16"

Pressure

Class600

Construction

Bolted Bonnet, Rising Stem, OS&Y, Flexible Wedge, Metal Seat

Connection

RF Flange

Operation

Gearbox

Design Code

API 600

Face to Face

ASME B16.10

Flange End

ASME B16.5

Pressure & Temp

ASME B16.34

Test & Inspection

API 598

Body Material

A216 WCB

TrimMaterial

Trim 5

Temperature Range

-29℃~+425℃

Medium

Water, Oil and Gas

Origin

China


Dimension & Material

Fanged Gate Valve Dimensions


Class 600
NPS in 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24
DN mm 50 65 80 100 150 200 250 300 350 400 450 500 600
L-L1
(RF-BW)
in 11.5 13 14 17 22 26 31 33 35 39 43 47 55
mm 292 330 356 432 559 660 787 838 889 991 1092 1194 1397
L2
(RTJ)
in 11.625 13.125 14.125 17.125 22.125 26.125 31.125 33.125 35.125 39.125 43.125 47.25 55.375
mm 295 333 359 435 562 664 791 841 892 994 1095 1200 1407
H
(OPEN)
in 18.625 21.75 23.375 28 1/16 38 3/16 44 3/16 52.375 59 13/16 68.125 72.25 90.125 98 13/16 119
mm 474 553 593 713 970 1122 1330 1519 1730 1835 2290 2510 3022
W in 9.875 9.875 11 13/16 13.75 19 11/16 22 1/16 28.375 24 24 24 24 30 30
mm 250 250 300 350 500 560 720 610* 610* 610* 610* 760* 760*
WT
(kg)
RF 41 58 88 131 253 413 623 784 1288 1820 2150 2540 4080
BW 35 50 68 104 208 328 496 637 1120 1448 1828 2201 3360
*Manual gear operator is recommended


No Part Name Carbon steel to ASTM Alloy steel to ASTM Stainless steel to ASTM
WCB LCB WC6 WC9  C5 CF8 CF8M CF3 CF3M
1 Body A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
2 Seat Ring A105 A350 LF2 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L
3 Wedge A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
4 Stem A182 F6 A182 F6 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
5 Bonnet nut A194 2H A194 4 A194 7 A194 8
6 Bonnet bolt A193 B7 A320 L7 A193 B16 A193 B8
7 Gasket SS Spiral Wound graphite or SS Spiral Wound PTFE
8 Bonnet A216 WCB A352 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
9 Backseat bushing A182 F6 A182 F6 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
10 Stem packing Graphite or PTFE
11 Lantern A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
12 Gland Nut A194 2H A194 8
13 Gland Eyebolt A193 B7 A193 B8
14 PIN Carbon steel or Stainless Steel
15 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L
16 Gland Flange A216 WCB A351 CF8
17 Stem Nut A439 D2 or B148-952A
18 Nipple Carbon steel or Stainless Steel
19 Retaining Nut Carbon steel
20 Hand Wheel Ductile Iron or carbon steel
21 Name Plate Stainless steel or Aluminum
22 H.W.Lock Nut

Carbon steel


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