The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
The 3 inch 150LB butterfly valve has a double-offset disc design that allows the disc to move off the seat reducing running torque and seat wear. The Wafer type valve can be driven by a gearbox and handwheel or by electric, pneumatic or hydraulic actuator.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
CF8MMethod of Operation:
Lever
Specification table
|
Type |
Butterfly Valve |
|
Size |
3’’ |
|
Pressure |
150LB |
|
Structure |
Double Offset; Double Eccentric, Soft Seated |
|
Connection Type |
Wafer type |
|
Operation |
Lever operation |
|
Design Code |
API 609 |
|
Pressure Standards |
ASME B16.34 |
|
Test & Inspection |
API 598 |
|
Body Material |
CF8M |
|
Temperature Range |
-30℃~+180℃ |
|
Application |
Water, Oil, Gas |
Design features
1. Rational design, compact structure, easy to install and disassemble, maintenance-friendly
2. Dual eccentric structure reduces the friction onto the seal ring and prolong the service life.
3. Leakage free. Can be used in ultra-high vacuum conditions.
4. Different seals, plates, shafts and other materials are available for a wide range of media and temperature.
Technical Drawing
Report Available
Along with each order, Dervos will provide inspection reports and material test reports free of charge after shipment. All these certificates will let you have a clear picture of inspection process and results. Plus, these reports can be used for traceability.
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The double offset high performance butterfly valve, with lever operation and lug body, is designed per API 609. The CF8M body and PTFE seat butterfly valve is more durable in serving the application. Quick Detail Type Butterfly Valve Size 3'' Design Pressure 150LB Construction Double Eccnetric, Soft Seat Connection Type Lug Operation Wrench Operated Design Code API 609 Face to Face ASMEB16.10 End Connection ASMEB16.5 Test & Inspection API 598 Body Material Stainless Steel CF8M Temperature Range -29℃~+150℃ Application Water, Oil, Gas Dimension Class 150 DN mm 40 50 65 80 100 125 150 200 250 300 350 400 NPS in 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 L mm 127 127 127 127 152 203.2 203.2 203.2 203.2 in 5 5 5 5 6 8 8 8 8 L1 mm 38.1 46 50.8 48 54 63.5 57 63.5 71.5 81 92 101.5 in 1.5 1.81 2 1.88 2.13 2.5 2.25 2.5 2.81 3.19 3.62 4 H mm 185 190 220 229 239 252 284 307 337 392 435 481 in 7328 7.48 8.7 9 9.4 9.9 11.2 12 13.3 15.4 17.1 19 D(W) mm 160 160 160 160 160 160 160 200 200 250 250 300 in 6.3 6.3 6.3 6.3 6.3 6.3 6.3 7.9 7.9 9.8 9.8 11.8 Weight (Kg) mm 12.5 13.5 17 38 72 105 148 182 230 in 8 9 10 10 11 14.5 34.2 66 98 134 168 200 Related Knowledge What is a high performance butterfly valve? A high performance butterfly valve is often designed with double offset and PTFE seat, to handle everything from general applications to viscous and corrosive liquids; corrosive gases and steam. Compared to concentric resilient seat butterfly valve, the disc of the high performance butterfly valve is arranged and positioned off the center of the pipe bore, which could reduce wear and tear to the valve during operation and increase sealing performance. In conlusion, high performance butterfly valve is applicable for higher pressure and temperature applications. Meanwhile, it has longer cycle life and better sealing ability.
The high performance butterfly valve is designed with double eccentric or double offset structure. The valve has cast steel WCB body, stainless steel disc and stem along with RPTFE soft seat. Quick Detail Type Butterfly Valve Nominal Size 6 Inch Nominal Pressure Class 150 Structure Double Offset, Double Eccentric, Soft Seat Connection Type Lug Type Operation Gear Operated Design Code API 609 Face to Face ASME B16.10 End Connection ASME 16.5 Test & Inspection API 598 Body Material Cast Steel WCB Trim Material CF8M Disc, 17-4PH Stem, RPTFE Seat Application Water, Oil, Gas Dervos Inspection Report
12" 300LB butterfly valve is made according to API 609 standard. The valve body is made of WCB. It has the structural characteristics of high performance and double eccentric. Its operation is turbine operation and packing is graphite.
DN250 PN10 butterfly valve is made according to EN593 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of three eccentricities, bidirectional one to one pressure test. Its connection mode is wafer. And it has turbine operation mode.
12" 300LB triple eccentric butterfly valve is made according to API 609 standard. The valve body is made of A216 WCB. It has the structural characteristics of triple eccentricity, bi-directional sealing. Its connection mode is RTJ. And it has turbine operation mode.
DN150 PN25 floating ball valve is made according to ISO 17292 standard. The valve body is made of A351-CF8M. It has the structural characteristics of 2-piece, side entry, floating ball, full bore, flameproof, antistatic, anti-blowout stem. Its connection mode is RF. And it has lever operation mode.
The 1 inch 1500LB y strainer is made of forged steel body and stainless steel 304 as the screen material. The high pressure y strainer with sw end is designed as per ASME B16.34. Design Feature 1.Forged Steel Body 2.Stainless Steel Screen 3.Customized Mesh for Screen 4.Installed Horizontally or Vertically 5.Ability to handle higher pressure Quick Detail Type Strainer Size 1'' DesignPressure 1500LB Construction Y Type Strainer, Bolted Bonnet ConnectionType SW ( Socket Weld) Design Code ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.11 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material ASME A105 ScreenMaterial SS304 TemperatureRange -29℃~+425℃ Application Water, Oil, Gas Related Knowledge What is the difference between Y strainer and basket strainer? Both y strainer and basket strainer take their name from their configurations. There are four differences between them. -First, y strainer can be installed either horizontally or vertically. But in most cases, basket strainer could only be in horizonal position. -Second, y strainer could handle higher pressure rating than basket type. -Third, for the ability to screen particulate, basket strainers are better than y strainers. -Lastly, basket strainer is easier to be cleaned than the y type strainer. In conlusion, Y-strainers are applicable for high-pressure pipelines with a low concentration of particles & solids and less cleaning needs. Vice versa for basket type strainer.
The 12 inch 150 LB triple eccentric butterfly valve is designed per API 609 with flange end and gearbox operation. The valve is made of stainless steel CF8 with metal seat design. Quick Detail Type Butterfly valve Size 12 Inch Pressure 150LB Construction Triple Offset/Eccentric, Metal Seat Connection Type Flange Operation Gearbox Design Code API 609 Face to Face ANSI B16.10 End Connection ANSI B16.5 Test & Inspection API 598 Body Material CF8 Applicable Temp -196℃~+800℃ Application Water, Oil, Gas Materials Dimension
DN15 PN16 floating ball valve is made according to ASME B16.34 standard. The valve body is made of A105. It has the structural characteristics of floating ball, full bore, anti-fire and anti-static. Its connection mode is FNPT. And it has lever operation mode.
8" 1500LB gate valve is made according to ASME B16.34 standard. The valve body is made of WCC. It has the structural characteristics of pressure self sealing, elastic gate and structural length of 711mm. The working principle of self sealing valve is mainly to use wedge sealing surface to seal under pressure.
The 16 inch triple offset butterfly valve is designed with metal seat, stainless steel CF8M body, disc and stem. The fully lugged butterfly valve with gearbox has Class 150 design pressure as per API 609. Design Feature 1. Small volume, light weight, simple structure 2. Multi-layer metal seated/fully metal seated 3. Firesafe design 4. Anti-blowout stem 5. Small torque value for operating easily 6. Reliable sealing and could meet zero leakage requirement 7. With function of regulating flow 8. Triple eccentric design for minimized wear of sealing face Quick Detail Type Butterfly Valve Size 16'' Pressure ANS 150 Structure Triple Eccentric, Triple Offset, Metal Seated Connection Type Lug Type Operation Gearbox Operated Design Code API 609 Face to Face ASME B16.10 End Connection ASME B16.5 Test & Inspection API 598 Body Material A351 CF8M Temperature Range -29℃~+425℃ Application Water, Oil, Gas Material No Part Name Carbon steel to ASTM Alloy steel to ASTM Stainless steel to ASTM WCB WC6 WC9 C5 CF8 CF8M CF3 CF3M 1 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Below Axle Bush PTFE or Stainless Steel and Graphite Spiral Wound 3 Stem A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 4 Seat Ring F6 Stellite 6 Stellite 6 Stellite 6 A182 F304 A182 F316 A182 F304L A182 F316L 5 Butterfly Plate A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 6 Lock Ring A105 A182 F22 A182 F22 A182 F22 A182 F304 A182 F316 A182 F304L A182 F316L 7 Pin Carbon Steel or Alloy Steel 8 Screw Carbon Steel or Alloy Steel 9 Top Axle Bush PTFE or Stainless Steel and Graphite Spiral Wound 10 Packing Graphite+SS304 11 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 A193 B8 A193 B8 12 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 A194 Gr.8 A194 Gr.8 13 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 A193 B8 A193 B8 14 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 A194 Gr.8 A194 Gr.8 15 Yoke A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 16 Gland A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
The swing type check valve, designed with PN40 RF flange, bolted cover, is made of cast steel 1.0619 and ss316 trim material. The full bore check valve can be manufactured per client's special requests. Quick Detail Type Non Return Valve ( Check Valve) Nominal Size DN 150 NominalPressure PN 40 Construction BB, Swing Type Disc, Exnternal Pin Connection Raised Face Flange Design & Manufacture DIN 3356 End to End EN 558 Connection EN 1092 Test & Inspection EN 12266 Body Material GS-C25 (1.0619) ApplicableTemp -29℃~+425℃ Media W.O.G. Material No Part Name Carbon steel to ASTM Alloy steel to ASTM Stainless steel to ASTM WCB LCB WC6 WC9 C5 CF8 CF8M CF3 CF3M 1 Body A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Seat Ring A105 A350 LF2 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L 3 Disc nut A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 4 Disc washer A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 5 Disc A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 6 Hinge A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 7 Hinge pin A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 8 Yoke A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 9 Bonnet nut A194 2H A194 4 A194 7 A194 8 10 Bonnet bolt A193 B7 A193 L7 A193 B16 A193 B8 11 Gasket Stainless Steel Spiral Wound graphite or Stainless Steel Spiral Wound PTFE 12 Cover A216 WCB A350 LCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 13 Hook screw Steel 14 Name Plate Stainless steel or Aluminum 15 Rivet Stainless steel or Aluminum Other Material ( Alloy 20, ANSI 321, Monel Hastelloy, etc)are available on request Our Service A good customer service is as valuable as product itself. In Dervos, we will offer a full range of customer service to make you feel easy when doing business with us. Providing weekly production report When production begins, you will get production report weekly, so that you can have good command of product status and report to your customer at the meantime. Offering warranty of 18 months 18 months warranty period will be offered after shipment, no concern to purchase valve from Dervos. Providing solutions within 3-days for complaints All the complaints will be solved within 3 days, in this case, you can timely reply and solve problems for your customer, to relax them even when complaints happening.
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