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How Does a Plug Valve Work?
How Does a Plug Valve Work?
2024-11-08

The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...

What is a Sleeved Plug Valve?
What is a Sleeved Plug Valve?
2024-10-30

A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.

What is the Best Application for a Gate Valve?
What is the Best Application for a Gate Valve?
2024-10-24

1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.

1 1/2 inch pressure-sealed globe valve 1500LB SW OSY
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1 1/2 inch pressure-sealed globe valve 1500LB SW OSY

The 1 1/2inch 1500LB globe valve,made of one kind of alloy steel F22, is the best answer to working conditions under high pressure and temperature .

  • Payment:

    30% when order confirmed, 70% before shipment
  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Shanghai, China
  • Lead Time:

    30~60 days Ex Works after order confirmation
  • Material:

    F22
  • Method of Operation:

    Handwheel
Inquiry now
Product Detail

Quick Detail

Type

Globe Valve

Size

1 1/2 Inch

Pressure

1500LB

Construction

Pressure Sealed;OSY

Connection Type

Socket Weld

Operation Type

Handwheel Operated

Design Code

API602 & ASME B16.34

Socket Weld Dimension

ASME B16.11

Test & Inspection

API 598

Body Material

F22

Trim Material

SS304+STL

Temperature Range

-29~38℃

Application

Water, Oil, Gas

Origin

China

 

Features

1. Flexible wedge gate, full guide;

2. Compact structure, reliable sealing, excellent performance and nice appearance;

3. Only one sealing surface on the valve body and disc brings convenient maintenance;

4. Packing can be replaced in-site;

 

Technical Drawing


Dimension Check


Nameplate&Packaging


About Dervos

Xiamen Dervos Valves Industry Co.,Ltd (stock code 861601), founded in June 2008, is a one-stop industrial valves supplier integrated of R&D, manufacture, resource integration, and trade service. For 12 years, Dervos has been committed to finding solutions for industrial needs and providing professional service for both general and specialized valves.


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Related Products
PSB Globe Valve BW 1500LB
Pressure Sealed Bonnet Globe Valve 6 Inch 1500LB BW

The 6 Inch PSB globe valve has 1500LB design pressure, butt weld end, and gearbox. The full bore globe valve is made of carbon steel WCB body and trim 5 material. Quick Detail Type Globe Valve Size 6'' Design Pressure Class 1500 Construction Pressure Seal Bonnet, Plug Type Disc, Rising Stem Connection Type Butt Weld Operation Type Bevel Gearbox Opearted Design Code BS 1873 End to End ASME B16.10 Connection End ASME B16.25 Pressure & Temperature ASME B16.34 Test & Inspection Standard API 598 Body Material Cast Steel WCB Trim Material Trim NO. 5 Temperature Range -29℃~+425℃ Application WOG Origin China Material & Dimension NPS          DN Class 2 2 1/2 3 4 6 8 50 65 80 100 150 200 L(RF)    L1(BW) 900LB 368 419 381 457 610 737 1500LB 368 419 470 546 705 832 2500LB 451 508 578 673 917 1022 L2(RTJ) 900LB 371 422 384 460 613 740 1500LB 371 422 473 549 711 841 2500LB 454 514 584 683 927 1038 H(Opne) 900LB 550 605 678 798 930 1230 1500LB 550 605 866 956 1260 1263 2500LB 560 720 755 1230 1791 2086 W 900LB 350 350 400 450 458 610* 1500LB 400 400 450 560 610* 610* 2500LB 400 450 560 310* 610* 760 Weight   (RF) 900LB 78 108 102 142 400 960 1500LB 85 110 135 230 660 1590 2500LB 140 168 247 620 1500 3200 Weight   (BW) 900LB 66 91 87 128 355 868 1500LB 77 101 122 209 595 1440 2500LB 100 118 180 438 1148 2594 *Manual gear operator is recommended No Part Name Carbon steel to ASTM Alloy steel to ASTM Stainless steel to ASTM WCB WC6 WC9  C5 CF8 CF8M CF3 CF3M 1 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Seat Ring A105 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L 3 Disc A105 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L 4 Stem A182 F6 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 5 Disc nut A182 F6 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 6 Cap SS Spiral Wound graphite or SS Spiral Wound PTFE 7 Body Seal Flexible Graphite+316 8 Adjustment Gasket F6 F6 F316 9 Stem packing Flexible Graphite+316 10 Gland Nut A194 2H A194 8 11 Gland Eyebolt A193 B7 A193 B8 12 Pin Carbon steel or Stainless Steel 13 Cap Nut Carbon steel or Stainless Steel 14 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 15 Gland Flange A216 WCB A351 CF8 16 Yoke A216 WCB A351 CF8 17 Stem Nut A439 D2 or B148-952A 18 Screw Carbon steel 19 Handwheel Ductile Iron or carbon steel 20 Name Plate Stainless steel or Aluminum 21 Washer Carbon steel 22 Nut Carbon steel or Stainless Steel Related Knowledge Why do we use pressure seal bonnet? Pressure sealed bonnet are often used for valves with high design pressure. The higher the internal pressure gets, the greater the sealing force beween body and bonnet become. For bolted bonnet valves, the body and bonnet are joined by studs and nuts with a gasket between the flange faces to facilitate sealing. However,as system pressure increases,the potential for leakage through the body and bonnet increases. But for pressure sealed valve, “bonnet take-up bolts” to pull the bonnet up and seal against the pressure seal gasket. That is why when pressure increase, the performance of pressure seal gasket between body and bonnet becomes better.

1 1/2 inch CL1500 Pressure Seal Globe Valve SW
1 1/2 inch CL1500 Pressure Seal Globe Valve SW

The 1 1/2inch 1500LBglobe valve,made of A105N are best suited for throttling application at high pressure and temperature.

Pressure Seal Bonnet Gate Valve
Pressure Seal Bonnet Gate Valve BW 8 Inch 2500LB

The 8 inch Class 2500 gate valve is designed with pressure seal bonnet, butt weld connection, and gearbox operation. The 8 inch gate valve has carbon steel WCB body and trim 5. Quick Detail Type Gate Valve Size 8'' Design Pressure ANSI 2500 Construction Pressure Seal Bonnet, Flexible Wedge, Metal to Metal Seat ConnectionType Butt Weld (SW) OperationType Gearbox Operation Body Material A217 WC6 TrimMaterial Trim 5 Design Code API 600 Face to Face Dimension ASME B16.10 End Connection ASME B16.25 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China Dimension & Material NPS      DN Class 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 50 65 80 100 150 200 250 300 350 400 450 500 600 L(RF) 900LB 368 419 381 457 610 737 838 965 1029 1130       1500LB 368 419 470 546 705 832 991 1130 1257 1384       2500LB 451 508 578 673 917 1022 1270             L1(BW) 900LB 216 254 305 355 508 660 787 914 991 1092 1346 1473 1600 1500LB 216 254 305 406 559 711 864 991 1067 1194 1697     2500LB 279 330 368 457 610 762 914 1041 1118 1245       L2(RTJ) 900LB 371 422 384 460 613 740 841 968 1038 1140       1500LB 371 422 473 549 711 841 1000 1146 1276 1407       2500LB 454 514 584 683 927 1038 1292             H(Opne) 900LB 554 637 680 796 1084 1372 1494 1550 1960 2210       1500LB 554 637 767 875 1094 1372 1655 1834 2150 2260 2460 2721 2940 2500LB 610 654 753 850 1254 1374 1685 1894 2226 2382 2585     W 900LB 300 350 350 400 560 460* 610* 610* 610* 760*       1500LB 300 450 450 560 305* 460* 610* 610* 760* 760*       2500LB 500 500 600 600 460* 460* 610*             Weight   (RF) 900LB 50 84 92 154 341 622 950 1295 1720 2380       1500LB 60 91 128 182 394 795 1370 2120 2800 3870       2500LB 121 175 195 229 720 1295 2250             Weight   (BW) 900LB 39 64 82 120 266 524 760 1090 1450 2018       1500LB 46 71 85 130 292 578 974 1615 2010 2815 3315 4150 5219 2500LB 88 135 144 158 500 892 1550 1978 2580 3780 5988     *Manual gear operator is recommended No. Part WCB WC6 WC9  C5 CF8 CF8M 1 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 2 Seat A182 F6a A182 F22 A182 F22 A182 F5 A182 F304 A182 F316 3 Wedge A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 4 Stem A182 F6a SAEHNV3 A182 F304 A182 F316 5 Stuffing Box A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 6 Seal Ring ANSI 316L Flexible Graphite+316 7 Split Ring Steel F6 F6 F6 A182 F304 F316 8 Back Ring Steel Steel Steel Steel SS SS 9 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 10 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 11 Yoke A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 12 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 13 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 14 Packing Plate ANSI 410 ANSI 410 ANSI 410 ANSI 410 ANSI 304 ANSI 316 15 Packing Flexible Graphite(Braided and Ring) or PTFE 16 Split Pin Steel Steel Steel Steel Steel Steel 17 Eyebolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 18 Gland A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F316 19 Gland Flange A105 A105 A105 A105 A182 F304 A182 F316 20 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 21 Stud A193 B7 A193 B7 A193 B7 A193 B7 A193 B7 A193 B7 22 Stem Nut Ni-resist A439-D2 23 Gear Box Purchased 24 Protector Steel 25 Nameplate ANSI 304 26 Rivet ANSI 304

Two Piece Cast Steel Ball Valve
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The 2 piece type floating ball valve has full port, fire safe design, anti blowout stem, ANSI 150 flange and lever operation. The carbon steel ball valve is designed with A216 WCB body, F316 stem and ball, PTFE soft seat. Quick Detail Type Ball Valve Size 4" Pressure 150 LB Construction Floating Type Ball, Two Piece Body, Full Bore Connection Raised Face Flange End Operation Wrench Operation Body Material Cast Steel WCB Trim Material SS316 &PTFE Design Standard API 6D Pressure & Temp Code ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.5 Inspection Code API 6D Temperature Range -29℃~+125℃ Media Water, oil and gas Material & Dimension No Part Name  Carbon steel to ASTM  Stainless Steel to ASTM WCB  LCB CF8 CF8M CF3 CF3M 1 Body  A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Bonnet nut A194 2H A194 4 A194 8 3 Bonnet bolt A193 B7 A320 L7 A193 B8 4 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE 6 Ball  A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 7 Seat Ring RPTFE or POM 8 Small spring Stainless Steel 9 Small ball A182 F304  A182 F316L 10 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 11 Stem Seat PTFE 12 Stem Packing PTFE or Graphite 13 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 14 Gland Bolt A193 B7 A193 B8 15 Galnd Flange A216 WCB A351 CF8 16 Positioning Plate Steel 17 Wrentch A216 WCB The material is according to ASTM standard CLASS 150 DN mm 15 20 25 40 50 65 80 100 150 200 250 NPS in 0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 L (RF) mm 108 117 127 165 178 191 203 229 394 457 533 in 4.25   4.6 5 6.5 7 7.5 8 9 15.5 18 21 L1 (BW) mm 140 152 165 190 216 241 283 305 457 521 559 in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22 L2 (RTJ) mm 119 129.7 139.7 178 191 203 216 241 406 470 546 in 4.69 5.11 5.5 6.9 7.5 8 8.5 9.5 16 18.5 21.5 H mm 66 74 87 105 132 152 182 215 250 285 495 in 2.6 2.9 3.48 4.2 5.28 6.08 7.28 8.6 10 11.4 19.5 Do(W) mm 130 130 160 230 400 400 600 850 1100 1500 *350 in 5.1 5.11 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8 RF(Kg)   2.3 3 4.5 7 15 20 25 40 97 160 240 BW(Kg)   2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227 *Worm Gear or Electric actuator operated Special Tests & Inspections In addition to regular hydraulic testing and air testing, Dervos could also do specials test as per clients’ requests, such as PT test, RT test, UT test, cryogenic test, low leakage test, fire proof test, and hardness test and so on. 

Cast Steel Slab Gate Valve
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A105N  0.5 inch RF Gate Valve
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Top Entry Ball Valve WCB Gearbox
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The top entry full port ball valve with drain, vent and sealant injection is designed as per API 6D. The high pressure ball valve has Class 900 raised face flange and gearbox. Quick Detail Type Ball Valve Size 16" Pressure ANSI 900 Construction 1 Piece Body, Top Entry, Bolted Bonnet Connection Flanged End Operation Mode Gearbox Body Material A216 WCB Design & Manufacture API 6D Pressure & Temp Code ASME B16.34 End to End ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium Oil, Water, Gas Related Knowledge What is a top entry ball valve and its advantage? A top entry ball valve is the valve which we assemble from the top side. It has a one single piece body. The less thread connection on the valve body means less weight and leakage paths. Plus, we could have access to the ball part without removing it from the pipeline. The top entry ball valves are often used in the pipeline with less maintenance for internal parts. Inspection Reports For each order, Dervos will provide inspection reports to show you the whole inspection process and results. Plus, we will provide material report to let you know that the material we provide is as per standards.

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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