The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
2" 150LB plug valve is made according to API 599 standard. The valve body is made of A216 WCB. It has the structural characteristics of four way and bolt cover. Its connection mode is RF. And it has turbine operation mode.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A216 WCBMethod of Operation:
API 599Product Description
|
Type |
Plug Valve |
|
Size |
2" |
|
Pressure |
150LB |
|
Connection |
RF |
|
Operation |
Turbine Operation |
|
Body Material |
A216 WCB |
|
Design Norm |
API 599 |
|
End Flange Dimensions |
ASME B16.5 |
|
Face to Face |
Factory standards |
|
Test & Inspection Code |
API 598 |
|
Pressure-Temp |
ASME B16.34 |
|
Temperature |
≤ 120°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. Simple structure, small size, light weight, easy maintenance;
2. The sealing performance is not limited by the installation direction, and the flow direction of the medium can be arbitrary.
3. It is suitable for frequent operation and can be opened and closed quickly and easily.
Technical Drawing
Dimension Checking
Pressure Testing
Painting
Nameplate & Packing
Inspection report
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The 3 way plug valve is made of WCB body and stainless steel trim as per API 599. The plug valve that could connect any two ports together is applicable for natural gas service, water, oil and so on. Quick Detail Type Plug Valve Size 4'' DesignPressure 150LB Construction Three Way Type Plug Valve ConnectionType Flange Connection Operation Lever/Wrench Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TemperatureRange -29℃~+425℃ Application WOG Related Knowledge What are types of plug valves? Lubricated Plug Valve The plug gets lubricated by injecting sealant through injection fitting. The lubricant make sure the smooth movement and prevent the corrosion of plug. Usually, the seat of lubricated plug valve is metal, thus they can withstand higher temperature, available in larger size and higher pressure. Non-Lubricated Plug Valve A non-metallic sleeve or liner is installed in the body cavity of the plug valve. This sleeve reduce the fricion beween plug and body. Meanwhile it prevents the corrosion of plug. Due to non-metallice sleeve, the non-lubricated plug valve cannot be used in high temperature condition. Multiway Plug Valve The multiway plug valve is used for diverting flow in transfer lines. The multiway plug valves we often see are 3 way plug valve or 4 way plug valve. Dervos Packaging Based on sufficient experience, we have developed complete packing specifications and procedures to ensure clear and safe transportation so that you can receive good and sound products. And this is also an important factor that we earn good reputation from our customers.
80A JIS 10K three-way plug valve is made according to API 599 standard. The valve body is made of A351 CF8. It has the structural characteristics of 3-way and L-shaped. Its connection mode is RF.
The Class 1500 4'' cryogenic ball valve is designed with extended stem for low temperature application. The valve is made of LF2 with fully welded body, butt weld end and gearbox operation. Design Feature -Fully welded & forged body -Extended stem or bonnet -Full port design and piggable -Anti blow-out stem -Antistatic function - Automatic cavity relief -Bi-directional seat and DBB design -With stem and seat grease fittings Quick Detail Type Ball Valve Size 4" Pressure ANSI 1500 Construction One-Piece Body, Fully Weld, Extended Stem or Bonnet, Full Port Connection Butt Weld Operation Gearbox Operated Body Material Low Temperature Steel A350 LF2 Design Code API 6D Pressure & Temp ASME B16.34 End to End Dimension ASME B16.10 End Connection ASME B16.25 Inspection API 598 Temperature Range -46℃~+200℃ Media Oil, Water, Gas Related Knowledge What is the difference between full bore and reduced bore ball valve? The internal diameter of a full bore ball valve is the same as the inner diameter of the pipe. The full bore ball valve has little resistance and pressure drop to the flow. Plus, the full bore ball valve is piggable. However, the internal diameter of a reduced port (standard port) ball valve is smaller than the inner pipe size. Flow restriction caused by the reduced port will cause a pressure drop. And sometimes a pig to clean the pipe will get stuck in the reduced port ball valve. Certificates Dervos could provide reports upon clients’ requests, such as ISO 9001, PED CE, EAC, API 607, API 6D, API 6A and etc.
8" 150LB cast steel globe valve is made according to BS 1873 standard. The valve body is made of ASTM A216 WCB+STL. It has the structural characteristics of straight through, rising stem, plug valve disc. Its connection mode is RF. And it has hand wheel operation mode.
The dual disc wafer check valve is designed as per API 594 and tested per API 598. The bronze non return valve is applicable for sea water. Quick Detail Type Check Valve Size 6'' DesignPressure Class 150 Construction Dual Plate Type, With Retainer Connection Wafer Type Design & Manufacture API 594 End to End ASME B16.10 Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material Aluminum Bronze C95800 Trim Material Aluminum Bronze C95800 Media W.O.G. Dervos Inspection after Valve Assembly Valve quality is one of perspectives we care about most. In Dervos, quality control starts from raw material, machining, assembly to pre-shipment inspection. After assembly, the quality checking team will do visual checking, dimension checking, hydraulic testing and air testing. Every order must pass the test per inspection standards. Otherwise our quality checking team will not release the shipment. Inspection Reports Documents can be used to prove how we control valve quality. Along with every order, Dervos will provide clients with an inspection report & a 3.1 mill test report for free. In Dervos inspection report, you will see the actual results of dimension checking and pressure testing along with painting and packing picture. All these info are shown through data and clear pictures. In 3.1 mill test report, we will show you the chemical composition, mechanical property and heat number for valve body, bonnet, stem, disc and so on.
3/4" 1500LB ball valve is made according to ISO 17292 standard. The valve body is made of F51. It has the structural characteristics of split type, side-mounted type, full bore, floating ball, fire and anti-static, anti-flying valve rod, two-way, with lock. Its connection mode is RF. And it has Lever operation mode.
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DN25 PN100 globe valve is made according to API 602 standard. The valve body is made of A105N+SS304. It has the structural characteristics of bolt cover, straight through type. Its connection mode is EN1092-1 D. And it has hand wheel operation mode.
20" 600LB wafer check valve is made according to API 594 standard. The valve body is made of A352 LCC. It has the structural characteristics of double plate and built-in type. Its connection mode is double flange RF.
DN250 PN10 butterfly valve is made according to EN593 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of three eccentricities, bidirectional one to one pressure test. Its connection mode is wafer. And it has turbine operation mode.
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