The plug valve is a commonly used fluid control valve, widely applied in industries such as oil, natural gas, and chemicals due to its high sealing performance and ease of operation. The valve features a simple design, where a rotating plug controls the flow direction of the fluid, ensuring safe operation in systems involving high pressure, high temperature, and hazardous media. 1. Working Principle The core structure of a plug valve is a cylindrical or conical plug with a through passage. When the plug rotates, the passage aligns or misaligns with the fluid pathway of the valve body, thus controlling the opening and closing of the valve. (1) Open Position When the passage on the plug valve aligns with the fluid pathway of the valve body, the fluid can flow directly through the valve, ensuring an unobstructed flow. This design minimizes pressure loss during fluid flow, making it suitable for applications where maintaining stable flow is essential. (2) Closed Position When the plug is rotated 90 degrees, the passage becomes perpendicular to the fluid pathway, completely cutting off the flow of fluid, achieving the closed position. The 90-degree rotation of the plug valve allows for a complete shutdown of the fluid flow, offering a quick response, making it ideal for emergency shut-off applications. 2. Structural Characteristics (1) Types of Plug Valves Plug valves typically come in two types: conical and cylindrical plugs. The conical plug provides better sealing performance but may require additional lubrication or material support at high temperatures, while the cylindrical plug operates smoothly and is suitable for applications requiring frequent on/off operation. (2) Sealing Materials The sealing design of plug valves typically uses PTFE (Polytetrafluoroethylene) or other non-metallic lining materials, which offer high corrosion resistance and flexibility, ensuring good sealing performance even under high pressure. Additionally, some high-end plug valves employ metal-to-metal sealing for extreme environments, preventing seal failure. (3) Wear and Corrosion Resistance The internal materials of plug valves are typically made of corrosion-resistant materials such as stainless steel or nickel-based alloys, preventing wear caused by medium corrosion. This makes them suitable for transporting acidic or corrosive media and is commonly used in the chemical industry and refining systems. (4) Simple Maintenance The internal structure of the plug valve is simple, with no complex springs or valve disc mechanisms, making disassembly and maintenance relatively easy. In high-temperature and high-pressure environments, specific materials and designs can be selected to extend the valve’s service life and reduce subsequent maintenance costs. 3. Application Scenarios The application of plug valves is commonly found in critical situations where leakage prevention is essential, as well as in systems requiring rapid opening and closing or fluid shut-off. Below are ...
A sleeved plug valve is a specific type of plug valve designed with a non-metallic sleeve or liner that surrounds the plug, creating a tight seal. This sleeve, often made from materials like PTFE (polytetrafluoroethylene), ensures a low-friction, corrosion-resistant seal, making the valve suitable for various applications where leakage prevention, durability, and chemical resistance are crucial. 1. How Sleeved Plug Valves Work In a sleeved plug valve, the plug rotates within a sleeve liner rather than directly against the metal body. This design reduces wear on the valve body and allows for smoother, more consistent operation. When the valve handle is turned, the plug rotates, opening or closing the flow path. The sleeve not only provides a tight seal but also allows for a self-lubricating effect, enhancing the valve’s longevity and performance. 2. Key Features and Advantages (1) Leakage Prevention The non-metallic sleeve acts as a reliable seal around the plug, minimizing the risk of external leakage. This feature is especially important in industries handling hazardous chemicals, as it prevents leaks and potential environmental contamination. (2) Corrosion and Chemical Resistance Sleeved plug valves are ideal for handling corrosive or abrasive fluids. The PTFE or other chemically resistant materials used for the sleeve make the valve suitable for environments where standard metal-on-metal contact would degrade over time. (3) Low Maintenance Due to their self-lubricating design, sleeved plug valves require less frequent maintenance compared to traditional plug valves. The sleeve also absorbs some wear, reducing the need for frequent replacements and improving overall valve durability. 3. Applications Industries such as chemical processing, water treatment, and oil and gas frequently use sleeved plug valves due to their reliability and ability to handle tough operating conditions. These valves perform well in systems that require minimal leakage, resistance to aggressive fluids, and easy maintenance.
1. Core Function of Gate Valves Gate valves are primarily used for on/off control in industrial pipelines, where the valve is either fully open or fully closed. This makes them particularly suited for applications that require an unobstructed flow path with minimal pressure drop. 2. Best for Straight-line Flow Systems One of the ideal applications for gate valves is in straight-line flow systems where flow restriction must be minimized. When fully open, the gate valve provides a clear, uninterrupted flow path, making it an excellent choice for such environments. 3. Widely Used in Isolation Services Gate valves excel in isolation services, where they are used to completely block or allow flow. This makes them essential for systems that require reliable shut-off, such as those in the oil, gas, and chemical industries. 4. Ideal for Large Diameter and High-Pressure Systems For large diameter pipelines and high-pressure applications, gate valves are highly effective. They are commonly used in industries where both large volumes of fluid and high pressure must be managed, thanks to their durability and reliable operation. 5. Limitations in Use However, gate valves are not recommended for throttling, frequent operation, or for use in systems with debris. These conditions can cause wear on the valve seat, potentially leading to reduced performance over time.
10" 300LB gate valve is made according to API 600 standard. The valve body is made of ASTM A217 C5. It has the structural characteristics of bolt cover, elastic gate, rising stem, OS&Y, full bore and body valve seat. Its connection mode is RF (125~250AARH). And it has bevel gear operation mode.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
ASTM A217 C5Method of Operation:
Bevel GearProduct Description
|
Type |
Gate Valve |
|
Size |
10" |
|
Pressure |
300LB |
|
Connection |
RF (125~250AARH） |
|
Operation |
Bevel Gear |
|
Body Material |
ASTM A217 C5 |
|
Design Norm |
API 600 |
|
Face to Face Dimension |
ASME B16.10 |
|
Flange Dimension |
ASME B16.5 |
|
Test & Inspection Code |
API 598 |
|
Temperature |
-29 ~ 650°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. Compact structure, reasonable design, smooth channel, and low flow resistance coefficient;
2. Long service life, widely used in pipelines of various systems in petroleum, chemical, hydraulic, and thermal power plants.
Technical Drawing
Dimension Checking
Pressure Testing
Painting
Packing
Inspection report
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10’’ 300LB gate valve is made according to API 600 standard. The valve body is made of ASTM A217 C5 + STL. It has the structural characteristics of rising stem and bolt cover. The gate valve connected by flange has the operation mode of hand wheel.
6" 150LB gate valve is made according to API 600 standard. The valve body is made of ASTM A217 WC6. It has the structural characteristics of bolt cover, elastic gate, rising stem, OS&Y, full bore, body valve seat. Its connection mode is RF (125~250AARH）. And it has hand wheel operation mode.
8" 300LB globe valve is made according to BS1873 standard. The valve body is made of ASTM A216 WCB+STL. It has the structural characteristics of straight through type and rising stem. Its connection mode is RF. And it has gear operation mode.
The 6 Inch PSB globe valve has 1500LB design pressure, butt weld end, and gearbox. The full bore globe valve is made of carbon steel WCB body and trim 5 material. Quick Detail Type Globe Valve Size 6'' Design Pressure Class 1500 Construction Pressure Seal Bonnet, Plug Type Disc, Rising Stem Connection Type Butt Weld Operation Type Bevel Gearbox Opearted Design Code BS 1873 End to End ASME B16.10 Connection End ASME B16.25 Pressure & Temperature ASME B16.34 Test & Inspection Standard API 598 Body Material Cast Steel WCB Trim Material Trim NO. 5 Temperature Range -29℃~+425℃ Application WOG Origin China Material & Dimension NPS DN Class 2 2 1/2 3 4 6 8 50 65 80 100 150 200 L(RF) L1(BW) 900LB 368 419 381 457 610 737 1500LB 368 419 470 546 705 832 2500LB 451 508 578 673 917 1022 L2(RTJ) 900LB 371 422 384 460 613 740 1500LB 371 422 473 549 711 841 2500LB 454 514 584 683 927 1038 H(Opne) 900LB 550 605 678 798 930 1230 1500LB 550 605 866 956 1260 1263 2500LB 560 720 755 1230 1791 2086 W 900LB 350 350 400 450 458 610* 1500LB 400 400 450 560 610* 610* 2500LB 400 450 560 310* 610* 760 Weight (RF) 900LB 78 108 102 142 400 960 1500LB 85 110 135 230 660 1590 2500LB 140 168 247 620 1500 3200 Weight (BW) 900LB 66 91 87 128 355 868 1500LB 77 101 122 209 595 1440 2500LB 100 118 180 438 1148 2594 *Manual gear operator is recommended No Part Name Carbon steel to ASTM Alloy steel to ASTM Stainless steel to ASTM WCB WC6 WC9 C5 CF8 CF8M CF3 CF3M 1 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Seat Ring A105 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L 3 Disc A105 A182 F11 A182 F22 A182 F5 A182 F304 A182 F316 A182 F304L A182 F316L 4 Stem A182 F6 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 5 Disc nut A182 F6 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L 6 Cap SS Spiral Wound graphite or SS Spiral Wound PTFE 7 Body Seal Flexible Graphite+316 8 Adjustment Gasket F6 F6 F316 9 Stem packing Flexible Graphite+316 10 Gland Nut A194 2H A194 8 11 Gland Eyebolt A193 B7 A193 B8 12 Pin Carbon steel or Stainless Steel 13 Cap Nut Carbon steel or Stainless Steel 14 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 15 Gland Flange A216 WCB A351 CF8 16 Yoke A216 WCB A351 CF8 17 Stem Nut A439 D2 or B148-952A 18 Screw Carbon steel 19 Handwheel Ductile Iron or carbon steel 20 Name Plate Stainless steel or Aluminum 21 Washer Carbon steel 22 Nut Carbon steel or Stainless Steel Related Knowledge Why do we use pressure seal bonnet? Pressure sealed bonnet are often used for valves with high design pressure. The higher the internal pressure gets, the greater the sealing force beween body and bonnet become. For bolted bonnet valves, the body and bonnet are joined by studs and nuts with a gasket between the flange faces to facilitate sealing. However,as system pressure increases,the potential for leakage through the body and bonnet increases. But for pressure sealed valve, “bonnet take-up bolts” to pull the bonnet up and seal against the pressure seal gasket. That is why when pressure increase, the performance of pressure seal gasket between body and bonnet becomes better.
DN800 PN25 double eccentric butterfly valve is made according to EN593 standard. The valve body is made of ASTM A216 WCB + Internal Epoxy Coating. It has the structural characteristics of double eccentricity, unidirectional and structural length of 200mm. Its connection mode is double flange RF EN1092-1.
The 1 inch 800LB gate valve is designed as per API 602 with SW and handwheel operation. The stainless steel F316 gate valve has the construction of bolted bonnet, outside screw and yoke.
The ductile iron gate valve has GGG50 body material and EPDM soft seat. The valve is designed with non-rising stem, RF connection and manual operation, used in fire water. Quick Detail Type Gate Valve Size DN300, DN400 Design Pressure PN10 Construction Non-rising Stem, Soft Seat ConnectionType Flange OperationType Handwheel Operation Body Material GGG50 TrimMaterial Stem 2Cr13, EPDM Seat Medium Water Origin China Hydrostatic Pressure Test Dimension Checking Packing
The cast steel lift non return check valve is designed with piston type disc, bolted bonnet, and PN16 RF flange. The spring loaded check valve conforms to DIN 3356. Quick Detail Type Check Valve ( Non-return Valve) Nominal Diameter DN 150 NominalPressure PN 16 Construction Lift Type / Piston Type, Bolted Bonnet Connection Flanged Connection Design & Manufacture DIN 3356 End to End EN 558 Connection EN 1092 Test & Inspection EN 12266 Body Material Carbon Steel GS C25 Media W.O.G. Product Range Body material: CS, SS, Alloy Steel, CI, Bronze, Brass Size Range: 2”~12” (DN50~DN300) End Type: Butt Weld, Socket Weld, Flanged, Screwed Pressure Range: 150lbs~2500lbs (PN16~PN420) Temperature Range: -46℃~ +425℃ Related Knowledge What is a piston check valve? Usually, we have swing type check valve and lift type check valve. A piston check valve and ball check valve both belong to lift type check valve. In a lot of cases, a piston check valve use spring to retain the disc in closed position. The structure of a piston check valve is very similar to the globe valve just without manual operation. Due to its piston type disc and superior leak tight characteristic, the piston check valves are suitable for small size and high pressure conditions.
The PTFE fully lined butterfly valve is made of cast iron body and with gearbox operation. The 14 inch flanged valve has concentric type structure. Quick Detail Type Butterfly Valve Size 14'' Design Pressure 150LB Construction Concentric Type, PTFE Lined Connection Type Double Flanged Operation Gear Operated Design Code API 609 Face to Face ASMEB16.10 End Connection ASMEB16.5 Test & Inspection API 598 Body Material Cast Iron GGG40 Temperature Range -15℃~+150℃ Application Water, Oil, Gas Related Knowledge What is the advantage of fully lined butterfly valve? The main advantage of lined butterfly valve is that it can handle abrasive and corrosive application at a relatively lower cost. The PTFE or PFA flexible seat provide a zero leakage sealing performance. Plus, the lined material PTFE has strong corrosion resistance, stable performance, low friction coefficient, which make the lined butterfly valve has a long service life. How does Dervos control quality of raw material? Raw material plays an important role in product quality. Likewise, casting and forging affect valve quality a lot. That is why Dervos pay a lot of attention to foundries. We have an approval list of foundries and classify them by certificates, scale, process and materials. To meet different requirements from customers, we could even appoint suitable foundries for our customers.
The 1 1/2inch 1500LBglobe valve,made of A105N are best suited for throttling application at high pressure and temperature.
The 8 inch lubricated plug valve features in inverted and pressure balanced type structure. The flanged metal seated plug valve is suited for natural gas application. Quick Detail Type Plug Valve Size 8'' Design Pressure 300LB Construction Lubricated Type, Inverted Type, Pressure Balanced Type, Metal Seated Connection Type Flanged Connection Operation Gear Operated Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material WCC Temperature Range -29℃~+425℃ Application Water, Oil, Gas Dimension Class Size 1 1/2 2 2 1/2 3 4 6 8 10 12 300 B 191 216 241 283 305 403 419 457 502 C 156 165 191 210 254 318 381 445 521 D 20.6 22.2 25.4 28.3 31.8 36.5 41.3 47.6 50.8 E 169 178 219 235 362 F 106 118 143 165 187 248 300 392 O 73 92.1 105 127 157 216 270 324 381 Weight(RF) 16 21 38 60 101 192 281 508 Related Knowledge What is a plug valve? Plug valve is a quater-turn valve whose plug rotates around the centerline of valve body to realize on-off function. The plug valve is used for cutting off, distributing and changing the flow directoin. Currently, plug valves are mainly applicable for small size, normal temperature, and low pressure conditions. The advantages of plug valve are shown below: -Quick opening and closing the valve -Small fluid resistance -Reliable leak-tight service -Available inline maintenance
Trunnion mounted ball valve DN300 PN63 full bore Double Block and Bleed PMSS seal(metal seal+soft seal）blowout proof stem gearbox operation with LF2 body, LF2+ENP ball/seat and 410 stem. Quick Detail Type Ball Valve Size DN300 Design Pressure PN63 Construction DBB,Trunnion mounted ball valve ConnectionType Flange OperationType Gearbox Operated Body Material LF2 Ball Material LF2+ENP Stem Material 410 Seat Material LF2 +ENP Design Code API 6D Face to Face Dimension API 6D End Connection ASME B16.5 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China
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